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Clayton WTP-107T-4, Safety, Operation & Maintenance, Page: 6 / 20

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Clayton WTP-107T-4 Safety, Operation & Maintenance Download Page 6

 

Repair or Warranty Contact

 

Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084

WTP-4 

www.DustlessMadeSimple.com

 • 

[email protected]

Page 6

The vacuum has the following compressed air requirements to function properly:

•  Compressed air must be clean, dry, and oil free to prevent blockage of the pneumatic system.
• 

Compressed air line and fittings must have a minimum diameter of 1/2 in (13 mm).

Compressed Air Plug (Air In)

• 

The vacuum is supplied with a 1/2 in (13 mm) industrial interchange compressed air plug for connection to a compressed air supply.

The Compressed Air Plug may be changed to another nominal 1/2 in (13 mm) style if required. 

• 

Hold the brass bulkhead fitting with a 11/4 in (32 mm) open end wrench.

• 

Remove the compressed air plug with either a 7/8 in (22 mm) deep socket or open end wrench.

•  Install a new compressed air plug.

Compressed Air Coupler (Air Out)

• 

The Vacuum is supplied with two 1/4 in (6 mm) brass high‑flow compatible industrial interchange compressed air couplers.

•  This coupler provides convenient pass through compressed air for an air tool connected to the vacuum.

The Compressed Air Coupler may be changed to another nominal 1/4 in (6 mm) style if required.

• 

Hold the brass bulkhead fitting with a 1 in (26 mm) open end wrench.

• 

Remove the compressed air coupler with a 3/4 in (19 mm) open end wrench.

•  Install a new compressed air coupler.

Adjust the Dynamic Power Control (DPC)

• 

Vacuum power and compressed air consumption can be adjusted by turning the DPC with a large flat head screwdriver.

• 

The DPC rotates 11/2 turns from fully‑closed to fully‑open.

•  Do not force the rotation past these limits.

•  Rotate the DPC clockwise to the fully‑closed position.
•  Rotate the DPC counterclockwise 1 full turn to return to the factory setting.

• 

To increase vacuum power and compressed air consumption, turn the DPC counterclockwise up to an additional 1/2 turn.

•  To decrease vacuum power and compressed air consumption, turn the DPC clockwise up to an additional 1/2 turn.

COMPRESSED AIR FITTINGS

DYNAMIC POWER CONTROL

Summary of Contents for WTP-107T-4

Page 1: ...d this manual before operating your air tool A HEPA Filter must be installed in this vacuum at all times If this vacuum is used to collect hazardous material appropriate personal protective equipment may be required Any alteration to this equipment by a third party will nullify its warranty WartHog WTP Power Head Air Powered Industrial HEPA Vacuum with Pneumatic Tool Sync Models WTP 107T 4 WTP 115...

Page 2: ...com Page 2 Applications Environments 3 What s In the Box 3 Specifications Requirements 3 Getting Started 4 Compressed Air Fittings 6 Dynamic Power Control 6 Pneumatic Tool Sync 7 Before Each Use 8 Bag Filter Change 9 Safe Filter Change 10 Pre Filter Change 11 HEPA Filter Change 12 Illustrated Parts Breakdown 13 Limited Lifetime Warranty Terms And Conditions 17 EC Declaration of Conformity 18 ...

Page 3: ...own box and include bags filters and other components These instructions assume you have both a power head and an appropriate Clayton vacuum tank Refer to the instruction manual included with the vacuum tank for additional information PHYSICAL Weight TBD lbs TBD kg Dimensions Diameter x Height 17 5 x 12 in 44 5 x 30 5 cm Sound Level 67 dBA POWER CONSUMPTION Pressure 90 psi 621 kPa Flow 60 CFM 102 ...

Page 4: ... in separate boxes 2 Unbox the vacuum power head 3 Visually inspect the power head to verify that no parts are missing or damaged 4 Familiarize yourself with the power head GETTING STARTED Dynamic Power Control Compressed Air Control Valve Compressed Air Coupler Air Out WTP 4_002 Pneumatic Tool Sync Gauge Filter Adapter Compressed Air Plug Air In HEPA Wire Lock Hex Standoff HEPA Wire Lock Hex Stan...

Page 5: ...HEPA filter Holding the power head on its side screw the new HEPA filter onto the filter adapter Verify the white inner ring of the HEPA filter is fully seated against the underside of the power head If it is not rotate it clockwise until fully seated Refer to the instructions included with the HEPA cable lock to install the cable lock 4 Attach the power head Position the power head on the tank Ro...

Page 6: ...lied with two 1 4 in 6 mm brass high flow compatible industrial interchange compressed air couplers This coupler provides convenient pass through compressed air for an air tool connected to the vacuum The Compressed Air Coupler may be changed to another nominal 1 4 in 6 mm style if required Hold the brass bulkhead fitting with a 1 in 26 mm open end wrench Remove the compressed air coupler with a 3...

Page 7: ...e compressed air line to the Compressed Air Plug Air In on the vacuum head 2 Attach the compressed air tool Insert the compressed air line plug into a Compressed Air Coupler Air Out on the power head The vacuum may activate briefly once the airline has been connected Connect the compressed air line coupler to the tool s compressed air plug input 3 Test Pneumatic Tool Sync Rotate the Compressed Air...

Page 8: ... is part of the work hose assembly Insert the compressed air plug into a Compressed Air Coupler Air Out port on the power head The vacuum may activate briefly once the airline has been connected 4 Attach a tool Insert the tool s compressed air plug into the compressed air output hose coupler The vacuum may activate briefly once the tool has been connected 5 Activate the vacuum Pneumatic Tool Sync ...

Page 9: ...cuum tank Holding your hand over the opening on the bag lift the bag out of the tank Dispose of the bag according to company policy 4 Install a new filter bag Unfold and fluff a new filter bag Push the inlet tube into the hole on the cardboard collar of the filter bag Grasp the sides of the cardboard collar and push it all the way onto the inlet tube Verify the bottom of the collar is past the ope...

Page 10: ... tank using the top handle Rotate the support vacuum s Compressed Air Control valve to the ON position to create the downdraft Rotate the primary vacuum s Compressed Air Control valve to the ON position to prevent debris from falling off the HEPA filter Carefully lift the primary vacuum s power head and attached HEPA filter off the tank using the top handle Carefully place the power head on the fl...

Page 11: ...isibly dirty 1 Safe the vacuum Verify the Compressed Air Control valve on the vacuum is in the AUTO OFF position Disconnect the vacuum from the compressed air source Remove all tools and hoses from the vacuum 2 Remove the power head Unlatch the power head from the tank Lift the power head and the attached HEPA filter off the tank using the top handle Carefully place the power head on the floor avo...

Page 12: ...set aside Remove the HEPA cable lock from the box and set aside Remove the HEPA filter from the box and remove it from the plastic bag 4 Remove the old HEPA filter Holding the power head on its side cut the HEPA cable lock and remove it Unscrew the HEPA filter from the filter adapter Dispose of the HEPA filter according to company policy 5 Install a new HEPA Filter Holding the power head on its si...

Page 13: ...2 X 1 2 Brass 5 924 02BV3 Ball Valve 3 Way 1 8 FNPT 6 924 04CV Check Valve 1 4 MNPT 7 924 04FC 01 Alpha Flow Control Valve 8 925 P24R160 01 Gauge Pressure 1 5in 0 160 psi Panel Mount 9 930 027 Handle Carry Flex Rubber 10 940 011 Fitting Coupler 1 4in Hiflow X 1 4 MNPT 11 940 08PM FTG Plug 1 2 in MNPT 12 FE103212 HZSM Z Hex Standoff 10 32 MF X 3 4 in SS 13 NE10320608 HNSZ Nut 10 32 Nylon Lock SS Sh...

Page 14: ... 922 T 50Y Tubing Urethane 1 2 in OD Yellow 5 924 08PV 01 Fabco Pancake Valve 6 927 04L 02 PC Elbow 1 8 MNPT X 1 4 Tube 7 927 04L 02F FTG Elbow 1 8 FNPT To 1 4 PC 8 927 04T Tee 1 4 PC 9 927 08L 04 FTG Elbow 1 2 PC To 1 4 MNPT 10 927 08L 04F FTG Elbow 1 2PC To 1 4FNPT Seq Item No Description 11 927 08L 08 FTG Elbow 1 2 PC To 1 2 MNPT 12 927 08MA 04 1 2 PC X 1 4 MPT Straight FTG 13 927 08MA 08 FTG 1...

Page 15: ...layton com Page 15 Illustrated Parts Breakdown 603 WTP 4 Sheet 3 of 4 Seq Item No Description 1 911 803 1 Handle Cap Sound Control Foam 2 911 803 3 Enclosure Top Sound Control Foam 3 911 803 4 Base Ring Sound Control Foam 4 911 803 6 Enclosure Foam 1 Sound Control 4 911 803 7 Enclosure Foam 2 Sound Control 4 911 803 8 Enclosure Foam 3 Sound Control WTP 4_007 1 2 3 4 ...

Page 16: ...Adapter WartHog 5 602 812 Can Plastic Muffler Black 6 605 310B16 HH Vac Head Base 16in SS Black 7 911 011 Gasket Filter Adapter 8 911 12G22 Grommet 3 4 X 1 3 8 9 911 812 Muffler Felt Kit For WartHog Air 10 FE103208 HZSM B Hex Standoff 10 32 MF X 1 2 SS With Bore 11 FE103212 HZSM Z Hex Standoff 10 32 MF X 3 4 in SS 12 FE103224 HZSM Z Hex Standoff SS 10 32 M F X 1 5in Long 13 NE10320615 HNSZ Nut 10 ...

Page 17: ...selected service location and repair the product at no charge Clayton personnel will determine the best way to repair the product Past 90 days Clayton will provide parts to the customer s site at no charge or the customer may ship the product to a Clayton selected service location at customer s expense and Clayton will repair the product at no charge and provide return shipping Repair Outside the ...

Page 18: ...ctured in compliance with the essential requirements and other relevant provisions of the following applicable directives Machinery Directive 2006 42 EC The Electromagnetic Compatibility Directive 2004 108 EC Compliance has been obtained by application of the following standards EN ISO 12100 2010 11 EN 60335 1 2012 A13 excluding 25 6 EN 60335 2 69 2012 specifically Annex AA Requirements for vacuum...

Page 19: ...X XXXX 0 WGP XXXX 0 WTX XXXX 0 WTP XXXX 0 WGX XXXX 1 WGP XXXX 1 WTX XXXX 1 WTP XXXX 1 Tank Models 115G 115T 205G 205T 215G 215T With serial numbers ranging from WH0000001 through WH9999999 Were tested to verify the integrity of the HEPA filter and the assembled machine Test Procedure The test was performed using an aerosol generator and a photometer The system was challenged with 18 microliters mᶟ...

Page 20: ...or Warranty Contact Clayton Associates Inc 1650 Oak Street Lakewood New Jersey 08701 P 1 732 363 2100 F 1 732 364 6084 www DustlessMadeSimple com Sales JClayton com Clayton products are proudly made in the USA ...

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