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Copyright © 2016 Clayton Associates, Inc. • 1650 Oak St. • Lakewood, NJ 08701

800-248-8650 • www.VacuumSanding.com

2

Assembly Drawing

1

2

3

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5

7

6

8

9

10

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13

17

18

19

20

21

22

14

15

16

23

24

25

26

27

28

29

32

31

33

34

36

35

37

38

39

40

41

42

43

44

45

46

47

48

49

25

50

53

52

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55

56

52

53

57

58

59

61

60

62

63

52

51

64

TO VACUUM

SYSTEM FOR

CENTRAL

VACUUM

65

66

67

68

30

12

69

70

REVISION RECORD

R

             DESCRIPTION / DATE

A

-RELEASE FOR PRODUCTION

RAG 11/12/08      PWH 11/12/08

B

-ITEM 30 XPA2398 WAS XPA2159

-ITEM 30 XPA2400 WAS XPA2160

-XPA2158 WAS REMOVED

RAG 03/17/10      MDR 03/18/10

C

-ITEMS 69 & 70 WERE NOT ON

MCC 03/08/12      FNK 03/08/12

IT

P/N

DESCRIPTION

QTY

1

XPA0040 EXTERNAL RETAINING RING

1

2

XPA0021 10 X 26 X 8 BEARING - 2 SHIELDS

1

3

XPB0017 REAR ENDPLATE

1

4

XPA0441 50.0 X 36.0 mm CYLINDER ASSEMBLY

1

5

XPA0042 5 mm x 2.0 mm O-RING

1

6

XPB0118 Ø 50.0 mm x 36 mm MOTOR MACHINED ROTOR

1

7

XPA0445 VANE FOR Ø 50.0 mm x 36.0 mm MOTOR

5

8

XPA0041 3 mm x 13 mm WOODRUFF KEY

2

9

XPB0016 FRONT ENDPLATE

1

10

XPA0019 12 X 28 X 8 BEARING  - 2 SHIELDS

1

11

XPA0045 39.4 mm x 3.1 mm O-RING

1

12

XPA0001 LOCK RING

1

13

XPB0206 TwoHAND 125 x 2.5 mm (5 x 3/32 in.) ORBIT ROS AirSHIELD™ SHAFT 

BALANCER

1

13

XPB0207 TwoHAND 125 x 5.0 mm (5 x 3/16 in.) ORBIT ROS AirSHIELD™ SHAFT 

BALANCER

1

13

XPB0189 TwoHAND 125 x 10 mm (5 x 3/8 in.) ORBIT ROS AirSHIELD™ SHAFT 

BALANCER

1

13

XPB0205 TwoHAND 150 x 2.5 mm (6 x 3/32 in.) ORBIT ROS AirSHIELD™ SHAFT 

BALANCER

1

13

XPB0187 TwoHAND 150 x 5.0 mm (6 x 3/16 in.) ORBIT ROS AirSHIELD™ SHAFT 

BALANCER

1

13

XPB0188 TwoHAND 150 X 10 mm (6 x 3/8 in.) ORBIT ROS AirSHIELD™ SHAFT 

BALANCER

1

14

XPA0122 FILTER

1

15

XPA0121 DUCKBILL CHECK VALVE

1

16

XPA0120 VALVE RETAINER

1

17

XPA0090 11.9 mm (15/32 in.) RETAINING RING

1

18

XPA0751 12 x 32 x 15.9 DOUBLE ROW ANGULAR CONTACT BEARING - 1 SEAL

1

19

XPA1767 SPACER 12.1 ID x 22.0 OD x 0.2 THK

1

20

XPA1024 BELLEVILLE WASHER

1

21

XPB0208 SPINDLE

1

22

XPA1025 RETAINING RING

1

23

XPA0022 24 mm PAD WRENCH

1

24

NA

1 Pad Supplied With Each Tool (Type Determined By Model)

1

25

XPA2058 M8 THREADED PLUG - PMS 123C YELLOW

2

26

XPB0395 36.0 mm RH VACUUM CLAYTON HOUSING

1

27

XPA0032 MUFFLER INSERT (for 10,000 RPM Machines)

1

28

XPA1218 TOP HOUSING SEAL (NV & CV Machines)

1

29

XPB0290 36.0 mm MOTOR HOUSING SEAL

1

30

XPA2398 CLAYTON ROS 12,000 RPM 3/16 in. ORBIT THROTTLE SAFETY LEVER 

ASSEMBLY - TwoHAND

1

30

XPA2400 CLAYTON ROS 12,000 RPM 3/8 in. ORBIT THROTTLE SAFETY LEVER 

ASSEMBLY - TwoHAND

1

31

XPA2062 HANGER - PMS 123C YELLOW

1

32

XPA1865 SPACER RING

2

33

XPB0356 36.0 mm DIE-CAST MACHINE MOTOR HOUSING W/SIDE HANDLE 

MOUNTING STUDS

1

34

XPA0004 CYLINDER SPRING PIN

1

35

XPA0655 VALVE STEM ASSEMBLY

1

36

XPA0015 VALVE SLEEVE

1

37

XPA0009 VALVE SEAT

1

38

XPA0007 VALVE

1

39

XPA0014 VALVE SPRING

1

40

XPA0730 AIRLINE SEAL ASSEMBLY

1

41

XPA0500 EXHAUST GASKET

1

42

XPB0181 36.0 mm MOTOR SGV EXHAUST NOZZLE

1

43

XPB0182 NV/CV EXHAUST NOZZLE

1

44

XPA0664 M4 X 8 HEX SOCKET BUTTON HEAD CAP SCREW

3

45

XPA0517 EXHAUST TUBING (NV & CV Machines)

1

46

XPA0516 TUBING CLAMP (NV & CV Machines)

1

47

XPA0511 INLET TUBING

1

48

XPC0153 TwoHAND™ 5/6 in. BUFFER/NV SHROUD

1

49

XPA2060 TwoHAND™ 5 in. MULTI-HOLE/LP SHROUD - PMS 123C YELLOW

1

49

XPA2061 TwoHAND™ 6 in. MULTI-HOLE/LP SHROUD - PMS 123C YELLOW

1

49

XPC0147 5 in. TAPERED EDGE SKIRT

1

49

XPC0146 6 in. TAPERED EDGE SKIRT

1

50

XPA1998 CLAYTON SIDE HANDLE

1

51

XPB0472 36.0 mm LH PMS 123 YELLOW HOUSING WITH BLACK OVERMOLD

1

52

XPA1398 SCREW, BUTTON HEAD TORX M4.0 X 15 mm BLACK

5

53

XPA1430 SCREW, BUTTON HEAD TORX M4.0 X 30 mm BLACK

7

54

XPA0043 9 mm x 1.5 mm O-RING

1

55

XPA2059 TwoHAND SPEED CONTROL - PMS 123C YELLOW

1

56

XPA0039 INTERNAL RETAINING RING

1

57

XPA0510 2 HAND INLET CAPTIVE RING

1

58

XPA0509 7.6 mm x 1.78 mm 0-RING

1

59

XPA0628 O-RING (NV & CV Machines)

1

60

XPA0776 MUFFLER (NV & CV Machines)

2

61

XPA0731 INLET/EXHAUST END CAP ASSEMBLY FOR NV MACHINES

1

62

XPA2066 INLET/EXHAUST END CAP ASSEMBLY FOR SGV AND CV MACHINES - PMS 

123 YELLOW

1

63

XPA0013 1/4-18 NPT INLET BUSHING ASSEMBLY

1

64

XPA0392 Ø1 in. VAC HOSE TO Ø1 in./28 mm x 1 1/2 in. ADAPTOR COUPLING AND 

AIRLINE ASSEM

1

65

XPA0623 1 in. (28 mm) HOSE SEAL-TwoHAND™ (SGV Machines)

1

66

XPA0412 Ø 1 in. VAC HOSE TO DOUBLE BAG FITTING AND AIRLINE ASSY

1

67

XPC0110 VACUUM BAG

1

68

XPC0109 VACUUM BAG INSERT

1

69

XPA2541 FRONT BEARING DUST SHIELD

1

70

XPA2540 TwoHAND SPINDLE BEARING DUST SHIELD

1

ITEM NO.

TORQUE SETTINGS in.-lbs (N-m)

12

55 - 65 (6.2 - 7.3)

43

21 - 30 (2.4 - 3.4)

52

27 - 30 (3.0 - 3.4)

53

29 - 33 (3.3 - 3.7)

63

60 - 72 (6.8 - 8.1)

XPD0066

P/N

TITLE

DRWN BY / DATE

MATERIAL

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE
PROPERTY OF X'POLE PRECISION TOOLS INC.  ANY REPRO-
DUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN
PERMISSION OF X'POLE PRECISION TOOLS INC. IS PROHIBITED.

CKD BY / DATE

ENG APP / DATE

STD TOL

.X    +/-

.XX  +/-

.XXX       +/-

XX/XX     +/-

ANGLES  +/-

0.1
0.05

NA
NA

0.5°

X'POLE

PRECISION

TOOLS INC.

RAG

11/12/08

11/12/08

PWH

SEE BOM

CLAYTON 5 & 6 in. (125 & 150 mm) 12,000 

RPM TwoHAND™ ROS

Summary of Contents for TwoHAND

Page 1: ...is declaration relates is in conformity with the following standard s or other normative document s EN ISO 15744 2008 Following the provisions of 89 392 EEC as amended by 91 368 EEC 93 44 EEC 93 68 EEC Directives and consolidating Directive 2006 42 EC Place and date of issue Name Signature or equivalent marking of authorized person Important Read these instructions care fully before installing ope...

Page 2: ...Copyright 2016 Clayton Associates Inc 1650 Oak St Lakewood NJ 08701 800 248 8650 www VacuumSanding com ii ...

Page 3: ...un tool slowly for a few seconds to allow air to circulate the oil If the tool is used frequently lubricate it on a daily basis or lubricate it if the tool starts to slow or lose power It is recommended that the air pressure at the tool is 90 psig 6 2 bar while the tool is running The tool can run at lower pressures but never higher than 90 psig 6 2 bar 1 Read all instructions before using this to...

Page 4: ...1 13 17 18 19 20 21 22 14 15 16 23 24 25 26 27 28 29 32 31 33 34 36 35 37 38 39 40 41 42 43 44 45 46 47 48 49 25 50 53 52 54 55 56 52 53 57 58 59 61 60 62 63 52 51 64 TO VACUUM SYSTEM FOR CENTRAL VACUUM 65 66 67 68 30 12 69 70 ITEM NO TORQUE SETTINGS in lbs N m 12 55 65 6 2 7 3 43 21 30 2 4 3 4 52 27 30 3 0 3 4 53 29 33 3 3 3 7 63 60 72 6 8 8 1 ...

Page 5: ...OTTLE SAFETY LEVER ASSEMBLY 1 673 A2400 3 8 in ORBIT THROTTLE SAFETY LEVER ASSEMBLY 1 31 673 A2062 HANGER 1 32 673 A1865 SPACER RING 2 33 673 B0356 MOTOR HOUSING W SIDE HANDLE MOUNTING STUDS 1 34 673 A0031 LEVER SPRING PIN 1 35 673 A0655 VALVE STEM ASSEMBLY 1 36 673 A0015 VALVE SLEEVE 1 37 673 A0009 VALVE SEAT 1 38 673 A0007 VALVE 1 39 673 F0094 VALVE SPRING 1 40 673 A0730 AIRLINE SEAL ASSEMBLY 1 ...

Page 6: ...ED 12 19 05 12 000 RPM Muffler Kit P N 673 A2524 27 60 60 RAG 01 30 08 PWH 02 13 08 RELEASE FOR PRODUCTION A DESCRIPTION DATE R REVISION RECORD TOOLS INC RAG 01 30 08 PWH 02 13 08 KIT 36 0 MM MOTOR XX XX 0 05 0 1 XPA1878 P N TITLE DRWN BY DATE DUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN XX MATERIAL NA NA 0 5 X POLE PRECISION PROPERTY OF X POLE PRECISION TOOLS INC ANY REPRO ANGLES PROPRIETARY...

Page 7: ...e threaded end of the T 6 Motor Lock Ring Wrench Spindle Puller Tool into the Spindle until hand tight Apply a gentle heat from a propane torch or hot air gun to the large end of the Shaft Balancer until it is about 212 F 100 C to soften the adhesive Do not over heat Remove the spindle assembly by using the slider to pull the spindle assembly outward Allow the parts to cool until they are safe to ...

Page 8: ...move the Mufflers Captive Ring O Ring and O Ring from the End Cap 8a For NV and CV machines Remove the exhaust Tub ing Tubing Clamp and inlet Tubing from the motor housing assembly Separate the exhaust Tubing Tub ing Clamp and inlet Tubing from each other 8b For SGV machines Remove the inlet Tubing from the motor housing assembly 9 Unscrew the three Screws from the motor housing as sembly 10a For ...

Page 9: ...aft Place the Spacer onto the shoulder of the Spindle Note Be sure that the Dust Shield is past the shoulder where Spacer rests Place the Bearing on the Spindle with the seal side toward the Washer Note Make sure that both the inner and outer races of the Bearing are supported by the Bearing Press Tool when pressing them into place Press the Bearing to the Spacer using the T 1B Spindle Bearing Pre...

Page 10: ...ill hear and feel a click when the lead thread of the Lock Ring drops into the lead thread of the housing 11 Spin on a new Pad and hand tighten it using the Pad Wrench Testing Place 3 drops of quality pneumatic air tool oil directly into the motor inlet and connect the machine to a 90 psig 6 2 bar air supply A 12 000 RPM tool should run between 11 500 to 12 500 RPM when the air pressure is 90 psig...

Page 11: ...sembly and Motor Assembly Motor Parts Worn Overhaul Motor Contact authorized Service Center Worn or broken Spindle Bearings Replace the worn or broken Bear ings See Shaft Balancer and Spindle Disassembly and Spindle Bearings AirSHIELD and Shaft Balancer As sembly Air leakage through the Speed Control and or Valve Stem Dirty broken or bent Valve Spring Valve or Valve Seat Disassemble inspect and re...

Page 12: ...Copyright 2016 Clayton Associates Inc 1650 Oak St Lakewood NJ 08701 800 248 8650 www VacuumSanding com 10 ...

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