Clayton TwoHAND Manual Download Page 1

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800-248-8650 • www.VacuumSanding.com

5 in. (125 mm) and 6 in. (150 mm)

TwoHAND™ 12,000 RPM

RANDOM ORBITAL SANDER

MANUAL

Operator Instructions

Includes –Parts Page, Parts List, Please Read and Comply,

Proper Use of Tool, Work Stations, Putting the Tool Into Ser-

vice, Operating Instructions and Compressor Layout, Service

Tools and Accessories, Service Instructions, Back-Up Pads,

Specifications Table and Trouble Shooting Guide.

Declaration of Conformity

Clayton Associates, Inc. 1650 Oak Street Lakewood, NJ 08701 USA

declare on our sole responsibility that the products

5 in. (125 mm) and 6 in. (150 mm) TwoHAND™ Random Orbital Sanders (See Product “Specifications” Table for particular Model)

to which this declaration relates is in conformity with the following standard(s) or other normative document(s) EN ISO 15744:2008.

Following the provisions of 89/392/EEC as amended by 91/368/EEC & 93/44/EEC 93/68/EEC Directives and consolidating Directive

2006/42/EC

Place and date of issue

Name

Signature or equivalent marking of authorized person

Important

Read these instructions care-

fully before installing, operating,

servicing or repairing this tool.

Keep these instructions in a safe

accessible location.

Manufacturer/Supplier

Clayton Associates, Inc.

1650 Oak Street

Lakewood, NJ 08701 USA

TEL (800) 248-8650

www.VacuumSanding.com

Required Personal Safety Equipment

Recommended Airline

Size - Minimum

3/8 in

10 mm

Recommended Maximum

Hose Length

25 feet

8 meters

Air Pressure

Maximum Working Pressure 90 psig 6.2 bar

Recommended Minimum

Breathing Masks

Ear Protection

Safety Glasses

Safety Gloves

Lakewood, NJ 5/27/10

James E. Clayton

Original Instructions

Summary of Contents for TwoHAND

Page 1: ...is declaration relates is in conformity with the following standard s or other normative document s EN ISO 15744 2008 Following the provisions of 89 392 EEC as amended by 91 368 EEC 93 44 EEC 93 68 EEC Directives and consolidating Directive 2006 42 EC Place and date of issue Name Signature or equivalent marking of authorized person Important Read these instructions care fully before installing ope...

Page 3: ...un tool slowly for a few seconds to allow air to circulate the oil If the tool is used frequently lubricate it on a daily basis or lubricate it if the tool starts to slow or lose power It is recommended that the air pressure at the tool is 90 psig 6 2 bar while the tool is running The tool can run at lower pressures but never higher than 90 psig 6 2 bar 1 Read all instructions before using this to...

Page 4: ...1 13 17 18 19 20 21 22 14 15 16 23 24 25 26 27 28 29 32 31 33 34 36 35 37 38 39 40 41 42 43 44 45 46 47 48 49 25 50 53 52 54 55 56 52 53 57 58 59 61 60 62 63 52 51 64 TO VACUUM SYSTEM FOR CENTRAL VACUUM 65 66 67 68 30 12 69 70 ITEM NO TORQUE SETTINGS in lbs N m 12 55 65 6 2 7 3 43 21 30 2 4 3 4 52 27 30 3 0 3 4 53 29 33 3 3 3 7 63 60 72 6 8 8 1 ...

Page 5: ...OTTLE SAFETY LEVER ASSEMBLY 1 673 A2400 3 8 in ORBIT THROTTLE SAFETY LEVER ASSEMBLY 1 31 673 A2062 HANGER 1 32 673 A1865 SPACER RING 2 33 673 B0356 MOTOR HOUSING W SIDE HANDLE MOUNTING STUDS 1 34 673 A0031 LEVER SPRING PIN 1 35 673 A0655 VALVE STEM ASSEMBLY 1 36 673 A0015 VALVE SLEEVE 1 37 673 A0009 VALVE SEAT 1 38 673 A0007 VALVE 1 39 673 F0094 VALVE SPRING 1 40 673 A0730 AIRLINE SEAL ASSEMBLY 1 ...

Page 6: ...ED 12 19 05 12 000 RPM Muffler Kit P N 673 A2524 27 60 60 RAG 01 30 08 PWH 02 13 08 RELEASE FOR PRODUCTION A DESCRIPTION DATE R REVISION RECORD TOOLS INC RAG 01 30 08 PWH 02 13 08 KIT 36 0 MM MOTOR XX XX 0 05 0 1 XPA1878 P N TITLE DRWN BY DATE DUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN XX MATERIAL NA NA 0 5 X POLE PRECISION PROPERTY OF X POLE PRECISION TOOLS INC ANY REPRO ANGLES PROPRIETARY...

Page 7: ...e threaded end of the T 6 Motor Lock Ring Wrench Spindle Puller Tool into the Spindle until hand tight Apply a gentle heat from a propane torch or hot air gun to the large end of the Shaft Balancer until it is about 212 F 100 C to soften the adhesive Do not over heat Remove the spindle assembly by using the slider to pull the spindle assembly outward Allow the parts to cool until they are safe to ...

Page 8: ...move the Mufflers Captive Ring O Ring and O Ring from the End Cap 8a For NV and CV machines Remove the exhaust Tub ing Tubing Clamp and inlet Tubing from the motor housing assembly Separate the exhaust Tubing Tub ing Clamp and inlet Tubing from each other 8b For SGV machines Remove the inlet Tubing from the motor housing assembly 9 Unscrew the three Screws from the motor housing as sembly 10a For ...

Page 9: ...aft Place the Spacer onto the shoulder of the Spindle Note Be sure that the Dust Shield is past the shoulder where Spacer rests Place the Bearing on the Spindle with the seal side toward the Washer Note Make sure that both the inner and outer races of the Bearing are supported by the Bearing Press Tool when pressing them into place Press the Bearing to the Spacer using the T 1B Spindle Bearing Pre...

Page 10: ...ill hear and feel a click when the lead thread of the Lock Ring drops into the lead thread of the housing 11 Spin on a new Pad and hand tighten it using the Pad Wrench Testing Place 3 drops of quality pneumatic air tool oil directly into the motor inlet and connect the machine to a 90 psig 6 2 bar air supply A 12 000 RPM tool should run between 11 500 to 12 500 RPM when the air pressure is 90 psig...

Page 11: ...sembly and Motor Assembly Motor Parts Worn Overhaul Motor Contact authorized Service Center Worn or broken Spindle Bearings Replace the worn or broken Bear ings See Shaft Balancer and Spindle Disassembly and Spindle Bearings AirSHIELD and Shaft Balancer As sembly Air leakage through the Speed Control and or Valve Stem Dirty broken or bent Valve Spring Valve or Valve Seat Disassemble inspect and re...

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