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PRO-SVR_LEGACY    

 

 

Page 5 of 11 

Start Up Procedure

When receiving a unit, an assiduous visual inspection must be performed. Do not connect the unit without 
analysing the symptoms reported by the customer and the results of the inspection. 

Using the troubleshooting guide, find the problem and proceed to the repair. Once this step is done, follow 
these steps, known as the start-up procedure, to ensure that everything in the unit is in working condition. 

1. Proceed with a post repair visual inspection. Take the time to check if every wire is reconnected 

properly, every screw is bolted on, no soldering and/or metal residues lying in the unit, every fuse has 
been replaced, etc. 

2. Connect the unit to a variable transformer, setted to 0Vac. 
3. Turn the bias trimpot (R16) counter clockwise until a click is heard. 
4. Slowly raise the voltage to 10Vac, and check positive and negative rails and pre-driver supply. Check 

fuses.

5. If one or more supply are not within specifications, return to the troubleshooting guide. 
6. Slowly raise voltage until you hear relays click, this point is around 55Vac. Recheck every supply. 
7. If one or more supply are not within specifications, return to the troubleshooting guide. 
8. Raise voltage to 120Vac. Recheck every supply 
9. Report to Calibration and adjusments to adjust bias and DC offset. Note that bias can be adjusted to 

14mV, and the following tests can be performed before the unit is send to the burn-in bench for a 24 
hours warm-up. 

10. Connect the unit to a load, and to a source using balanced inputs and single ended inputs, 

independently. 

11. Perform a test with a 200Hz, a 2kHz and a 20kHz tone, both sinus wave and square wave. Check the 

output with a oscilloscope, on 4 ohms and 8 ohms loads. Take special cares about oscillation and phase 
correlation between channels. 

12. Connect the unit to a small speaker, and short the input. Check for any noise. Perform this step with 

single ended inputs and balanced inputs, independently. 

13. Put the unit on a burn-in bench, and let it sit for 24 hours, then readjust bias. Let the unit on the burn-

in bench for another 72 hours. 

14. Redo steps 10 to 13 before shipping to the customer. 

Summary of Contents for DR-8

Page 1: ...PRO SVR_LEGACY Page 1 of 11 Date August 27 2007 Model Number DR 8 Class Audio Inc Subject Service manual Class Audio Inc 5070 Fran ois Cusson Lachine Qu bec Canada H8T1B3 www classeaudio com...

Page 2: ...ent 8 Calibrations and Adjustments 9 Fuses 10 Voltage Change 10 Schematics 12 The contents of this document as well as the files associated with it contain confidential information that is proprietary...

Page 3: ...t parts please contact your nearest service center always quoting the unit serial number North America Phone 978 664 2870 E mail classe bwgroupusa com Europe Phone 44 0 1903 221 700 E mail classe bwgr...

Page 4: ...PRO SVR_LEGACY Page 4 of 11 Block diagrams...

Page 5: ...o the troubleshooting guide 6 Slowly raise voltage until you hear relays click this point is around 55Vac Recheck every supply 7 If one or more supply are not within specifications return to the troub...

Page 6: ...to make sure the unit is OFF before manipulating the connections When a high DC offset is present at the output the protection circuit opens both output relays even if the condition is only present o...

Page 7: ...Check connexions Check output relays Check power supply circuits positive rail negative rail Mosfet supply Check output transistors Unit turn into protection Check for smoked and or burned components...

Page 8: ...e Blown output transistors should be replaced by kits not individually These kits contains matched transistors for both rails of one channel When replacing blown output transistors you must also repla...

Page 9: ...ot R16 to get a 14mV reading 5 Let the amplifier warm up for a 24 hours period with signal and load 6 Remove signal and load and reconnect the multimeter setted to mV scale to one of the emitter resis...

Page 10: ...power switch see fig 1 for details 2 Cut group 2 and separate all the wires at the junction where they joined the single wire going to the AC receptacle at the rear of the amplifier 3 With an ohmmete...

Page 11: ...PRO SVR_LEGACY Page 11 of 11 Voltage Change Fig 1 120v AC wiring Fig 2 220v AC wiring...

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