Classe Audio CAV-180 Service Manual Download Page 12

PRO-SVR_LEGACY    

 

 

Page 12 of 13 

Fuses

EXTRA PRECAUTIONS SHOULD BE TAKEN WHEN REPAIRING, MODIFYING, OR
TROUBLESHOOTING IN THE POWER SUPPLY AREA. UNIT MUST BE DISCONNECT
FROM MAIN SOURCE AND CAPACITORS MUST BE DISCHARGED USING A 100W 
INCANDESCENT BULB. 

 WHEN REPLACING FUSES, PLEASE MAKE SURE THAT THE FUSE HOLDERS ARE 
HOLDING THE FUSES VERY TIGHTLY. A LOOSE FUSE HOLDER CAN TRANSLATE INTO 
DISTORTION ON TOP OF THE SIGNAL. 

Main fuses: 
For 100 – 120v units: 10A slo-blo, Classe part number MDA-10A 
For 220 – 240v units: 8A slo-blo, Classe part number MDL-8A 
The main fuse is located at the back of the unit, on the rear panel. 

Control board fuse: 0.50A, Classe part number 225.500 
The control board fuse is located on top of the control board (B2E7X) 

Voltage Change

EXTRA PRECAUTIONS SHOULD BE TAKEN WHEN REPAIRING, MODIFYING, OR
TROUBLESHOOTING IN THE POWER SUPPLY AREA. UNIT MUST BE DISCONNECT
FROM MAIN SOURCE AND CAPACITORS MUST BE DISCHARGED USING A 100W 
INCANDESCENT BULB. 

1. Set the primary wires of the main transformer as described below. 
2. Replace the varistor, according to new line voltage, following Classe’s recommendations. If varistor is 

not available, remove old varistor and leave it empty. 

3. Set the jumpers accordingly on the auxiliary transformer located at the back of the unit on the top 

main board on the left-hand side of the auxiliary transformer (see tables below) 

Primary wires, main transformer 

Mains 

N1 N2 X1 X2 X3 X4 X7 X8 

Varistor 

100VAC White 

Orange 

Gray

Yellow

Blue

Black - 

-  140 

120VAC White 

Orange 

Blue

Black

Gray

Yellow

- - 140 

220VAC White 

Yellow

Gray

Black

Blue

Orange 

250

240VAC White 

Black 

Gray

Yellow

Blue

Orange 

250

Jumpers, auxiliary transformer 

Mains 

Position 1 

Position 2 

Position 3 

Position 4 

Position 5 

100/120VAC 

In  Out Out Out  In 

220/240VAC 

Out Out In Out Out 

Summary of Contents for CAV-180

Page 1: ...PRO SVR_LEGACY Page 1 of 13 Date July 17 2007 Model Number CAV 180 Classé Audio Inc Subject Service manual Classé Audio Inc 5070 François Cusson Lachine Québec Canada H8T1B3 www classeaudio com ...

Page 2: ...ustments 9 Parts List 10 Updates 11 Fuses 12 Voltage Change 12 IR Interface Information 13 Schematics 14 The contents of this document as well as the files associated with it contain confidential information that is proprietary to Classé Audio Incorporated and are intended solely for the purpose of servicing product No part of its contents may be used copied disclosed or conveyed to any party in a...

Page 3: ...t parts please contact your nearest service center always quoting the unit serial number North America Phone 978 664 2870 E mail classe bwgroupusa com Europe Phone 44 0 1903 221 700 E mail classe bwgroup com Asia Phone 852 2790 8903 E mail classe bwgroup hk Rest of the World Phone 514 636 6384 E mail cservice classeaudio com Important Notes on Servicing 1 ALWAYS observe ESD precautions when handli...

Page 4: ...PRO SVR_LEGACY Page 4 of 13 Block diagrams ...

Page 5: ...ithin specifications return to the troubleshooting guide 7 Slowly raise voltage until you hear relays click this point is around 55Vac Recheck every supply 8 If one or more supply are not within specifications return to the troubleshooting guide 9 Raise voltage to 120Vac Recheck every supply 10 If every supply is within specifications unplug the unit and bypass from the variable transformer Reconn...

Page 6: ...LID RED If there is a fault the LED will go to a FLASHING GREEN LED The CAV180 is not equipped with any protection fuses In the event that the protection is triggered the technician will first need to identify and cure the cause of failure please report to troubleshooting guide When the cause has been identified disconnect the unit from the system including the AC power Remove the top cover and lo...

Page 7: ...ail negative rail No output Check connexions Check output relays Check power supply circuits positive rail negative rail Check output transistors Unit turn into protection Check for smoked and or burned components Check power supply circuits positive rail negative rail Check source and load Check protection circuit Check sensor wires between sensor PCB and control PCB Check outputs transistors and...

Page 8: ...ase Blown output transistors should be replaced by kits not individually These kits contains matched transistors for both rails of one channel When replacing blown output transistors you must also replace positive and negative Mosfet drivers and bias transistor Carefully inspect 4 7ƻ resistor and 10ƻ soft start resistor and replace if necessary Replace any burnt component or board Pins 1 Base 2 Co...

Page 9: ...it warm up for 15 minutes on idle 4 Adjust trimpot RV1 to get a 10mV reading 5 Let the amplifier warm up for a 24 hours period with signal and load 6 Remove signal and load and reconnect the multimeter setted to mV scale to R5 leads Note the reading and readjust if necessary DC offset Note DC offset adjustment should be made without any load connected to the amplifier s output and no signal connec...

Page 10: ...art number with the revision number printed on the board Parts Description Classe part number B1D9X Complete PCB negative sensor B1D9XR x B1DBX Complete PCB positive sensor B1DBXR x B02AX Complete PCB amplifier B02AXR x B2E1X Complete PCB capacitors B2E1XR x B2E2X Complete PCB heatsink B2E2XR x B2E3X Complete PCB speaker terminal B2E3XR x B2E4X Complete PCB soft start B2E4XR x B2E5X Complete PCB i...

Page 11: ...e and connect it to position GND7 on B2E3X PCB 4 On board B2E2X 5 PCBs make sure that Q1 and Q2 are part number 2SK79 and 2SK216 They should be mounted on a small aluminium block which is mounted to the chassis see following pics If they are printed as ECX10N20 and ECX10P20 replace them using the following guide Parts needed G213 1029 Mosfet x5 G213 1031 Mosfet x5 G307 1078 Silpad x10 385 288 Scre...

Page 12: ...PAIRING MODIFYING OR TROUBLESHOOTING IN THE POWER SUPPLY AREA UNIT MUST BE DISCONNECT FROM MAIN SOURCE AND CAPACITORS MUST BE DISCHARGED USING A 100W INCANDESCENT BULB 1 Set the primary wires of the main transformer as described below 2 Replace the varistor according to new line voltage following Classe s recommendations If varistor is not available remove old varistor and leave it empty 3 Set the...

Page 13: ... 3 Turns on Amplifier 6 J3 J2 J1 J0 ADDRESS RC Button Auto ON Note X X X X 0 Amp1 No QC setting X X X Out 1 Amp2 No X X Out X 2 Amp3 No X X Out Out 3 Amp4 No X Out X X 4 Amp5 No X Out X Out 5 Amp6 No X Out Out X 0 Amp1 No X Out Ot Out 0 Amp1 Yes On with AC Out X X X 0 DC No Out X X Out 1 DC No Out X Out X 2 DC No Out X Out Out 3 DC No Out Out X X 4 DC No Out Out X Out 5 DC No Out Out Out X 0 DC No...

Page 14: ......

Page 15: ...B1D9XR02 sch 1 Tue Jul 17 12 04 49 2007 ...

Page 16: ......

Page 17: ...B1DBXR02 sch 1 Tue Jul 17 12 01 57 2007 ...

Page 18: ...B2E1XR00 sch 1 Tue Jul 17 12 00 17 2007 ...

Page 19: ...B2E3XR01 sch 1 Tue Jul 17 12 00 38 2007 ...

Page 20: ...B2E4XR00 sch 1 Tue Jul 17 12 02 42 2007 ...

Page 21: ...B2E5XR00 sch 1 Tue Jul 17 12 01 07 2007 ...

Page 22: ......

Page 23: ......

Page 24: ...B2E8XR00 sch 1 Tue Jul 17 12 06 43 2007 ...

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