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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

DISCONNECTING THE AIR SUPPLY

1. Do not disconnect the air supply hose until the compressor has been shut 

down and the compressed air released.

2. Squeeze the trigger to discharge any compressed air from the sander and 

air hose.

3. Once the pressure has been released, disconnect the air supply hose from 

the sander.

MAINTENANCE

Please note that factors other than the tools condition may effect its operation 
and efficiency, such as reduced compressor output, excessive drain on the 
airline, moisture or restrictions in the air-line, or the use of connectors of 
improper size or poor condition which will reduce air supply.

DAILY

1. Before use, drain water from the air-line and compressor.

2. Lubricate the air tool daily for optimum performance, using a high quality 

airline oil either via a lubricator in the air supply system or by placing a few 
drops into the air inlet immediately before use. This should be carried out 
regardless of whether or not an in-line lubricator is used.

CLEANING

1. Keep the sander clean and free from debris.

2. Grit or gum deposits in the mechanism may eventually reduce efficiency. 

This condition can be corrected by cleaning the air inlet filter and flushing 
out the tool with gum solvent oil or an equal mixture of SAE No10 oil and 
paraffin. 

3. Failing this, the tool should be disassembled, thoroughly cleaned, dried 

and reassembled. You may prefer to take the tool to your CLARKE dealer if 
internal maintenance is required.

4. If the sander becomes sluggish and the air supply is of good quality, it may 

be necessary to replace worn or damaged parts. You may prefer to take 
the tool to your Clarke dealer if internal maintenance is required.

WARNING: MAKE SURE THAT THE AIR TOOL IS DISCONNECTED FROM THE 
AIR SUPPLY BEFORE STARTING ANY CLEANING OR MAINTENANCE 
PROCEDURES.

Summary of Contents for X-PRO CAT 160

Page 1: ...OPERATING MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC0217 PALM SANDER MODEL NO CAT160 PART NO 3120174...

Page 2: ...ice SPECIFICATION Please keep these instructions in a safe place for future reference Model Numbers CAT160 Operating Pressure 90 psi 6 2 bar Air Consumption 6 3 bar 4 5 cfm 2 1L sec rated average 14 8...

Page 3: ...e gasses or any bottled gas as a source of power for an air tool This product should only be used with a suitably rated compressed air supply 5 Do not connect the air hose with your finger on the trig...

Page 4: ...ibrates with use Vibration may be harmful to your hands or arms Stop using the tool if discomfort a tingling feeling or pain occurs Seek medical advice before resuming use SANDER SPECIFIC SAFETY RULES...

Page 5: ...ll not be collected TRANSPORTATION 1 Never carry the tool by the air hose or with your finger on the trigger 2 When not in use the tool should be disconnected from the air supply and stored in a dry p...

Page 6: ...scratch free finish on various surfaces prior to painting or varnishing the finished surface Your sander should include the items above Any damage or deficiency should be reported to your CLARKE deale...

Page 7: ...e pressure or the hose inside diameter may need to be increased The air hose must be rated at least 150 of the maximum operating pressure of the tool A typical air line layout is shown above If an aut...

Page 8: ...supplied to connect a suitable hose 2 Connect the other end of the hose to the compressed air supply 3 Turn on the air supply and check for air leaks Rectify any found before proceeding PTFE tape may...

Page 9: ...of 150mm dia sanding pad rated at over 10000rpm 1 Squeeze the trigger against the body of the tool to start Use the speed regulator to set the speed Move the regulator lever forwards for maximum spee...

Page 10: ...g a high quality airline oil either via a lubricator in the air supply system or by placing a few drops into the air inlet immediately before use This should be carried out regardless of whether or no...

Page 11: ...Worn or sticking mechanism due to lack of lubricant 1 Return to Clarke dealer for repair 2 Drip lubricating oil into the air inlet Allow oil to soak moving parts before using Tool runs slowly Air flo...

Page 12: ...rke dealer or Clarke International Service Department for further information Clarke Air lne Oil Part no 3050825 is available from your Clarke dealer ENVIRONMENTAL PROTECTION Do not dispose of redunda...

Page 13: ...13 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY...

Page 14: ...Rear Plate 28 Cushion 7 Rotor 29 Nut 8 Rotor Blade 30 O Ring 9 Cylinder 31 Plunger 10 Front Plate 32 Dust Tube Connector 11 Bearing 33 O Ring 12 O Ring 34 Muffler 13 Mounting Ring 35 Dust Connector i...

Page 15: ...15 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com PARTS DIAGRAM...

Page 16: ......

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