background image

4. Slightly tighten (3) screws. Adjust

tension of belt by putting blade

screwdriver in adjusting hole. Push up

on screwdriver to tighten tension

between pulleys.

5. Tighten screws fully, being careful not

to disturb the belt.

6. Test belt tension by placing fingers on

either side of belt and squeeze.

There should be about a 1/4" give to

the belt.

NOTE: Excessive tightness on pulley belt

may cause increased noise and over load

motor. Excessive looseness on pulley belt

may cause belt to fail prematurely.

7. Locate the pulley cover and position it inside the relief edges of pulley housing.
8. Using a cross head screwdriver, reinstall and tighten the flat head screw.

TROUBLESHOOTING

Trouble

Probable cause

Remedy

Motor will not run.

1. Defective On-Off switch

1. Replace defective parts before

Defective switch lead

using belt/disc sander again.

Defective switch box.

2. Burnt out motor or relay.

2. Any attempt to repair this motor

or relay may create a HAZARD

unless repair is carried out by a

qualified electrician.

Machine slows down

1. Drive belt too tight.

1. Decrease belt tension, see

when sanding.

Maintenance section,

“Removing Pulley Cover and

Installing Drive Belt’.

2. Too much pressure applied

2. Ease up on pressure.

to workpiece.

Sanding Belt runs off

1. Not tracking properly.

1. Adjust tracking, see Assembly

pulleys.

Instructions, “Installing the

Sanding Belt Tensioning and

Tracking’.

Wood burns while

1. Sanding disc or belt is

1. Replace disc or belt.

sanding

glazed with sap.

Excessive noise.

1. Drive belt too tight.

1. Decrease belt tension, see

Maintenance Section

“Removing Pulley Cover and

Installing Drive Belt’.

19

Summary of Contents for Woodworker CS4-6C

Page 1: ...0607 MODEL NO CS4 6C PART No 6500401 BELT DISC SANDER BELT DISC SANDER OPERATION MAINTENANCE INSTRUCTIONS...

Page 2: ...tional on one of the following numbers PARTS SERVICE TEL 020 8988 7400 PARTS SERVICE FAX 020 8558 3622 or e mail as follows PARTS Parts clarkeinternational com SERVICE Service clarkeinternational com...

Page 3: ...ct is guaranteed against faulty manufacture for a period of 12 months from the date of purchase Please keep your receipt as proof of purchase This guarantee is invalid if the product is found to have...

Page 4: ...ing accessories 5 ALWAYS wear safety goggles manufactured to the latest European Safety Standards Everyday eyeglasses do not have impact resistant lenses they are not safety glasses 6 ALWAYS keep work...

Page 5: ...AYS wear ear protectors defenders when using this machine 2 ALWAYS wear a dust mask when using this machine Be aware that harmful or toxic dusts could be produced when sanding some woods lead paint et...

Page 6: ...or coloured RED Connect BLUE cord to terminal marked letter N or coloured BLACK We strongly recommend that this unit is fitted with a Residual Current Device RCD FUSE RATING The fuse in the plug for...

Page 7: ...il you have read and understood the entire owners manual WARNING The use of any accessory attachment other than those recommended in this instruction manual may present a risk of personal injury LOOSE...

Page 8: ...ase with holes drilled in workbench 5 Insert two 5 16 screws thread on the washers and nuts then tighten the nuts Mounting To A Board An alternate method of mounting is to fasten belt and disc sander...

Page 9: ...ess disc firmly into position all the way around 2 Locate disc guard and two M4 pan head screws from loose parts bag 3 Position disc guard against lower 1 3 of disc aligning holes as shown 4 Using a c...

Page 10: ...osition table support in corresponding holes on side of base as shown Make sure the 9 5mm diameter index pin aligns with upper hole 6 Place washer on threaded shaft of knob and insert through slot int...

Page 11: ...nation square must be true See Assembly Tools Needed section on page 8 for checking method 2 If the table is not 90 with the disc loosen table lock knob screw and tilt table 3 Adjust worktable square...

Page 12: ...t tends to slide off the idler pulley or drive pulley If it did not tend to slide off it is TRACKING properly 6 If the sanding belt moves toward the disc turn the tracking knob clockwise 1 4 turn 7 If...

Page 13: ...b anticlockwise causes sanding belt to move towards the disc turning knob clockwise causes sanding belt to move away from the disc 4 Tension Lever Sliding lever to the right releases the sanding belt...

Page 14: ...ays lock the switch OFF when machine Is not In use remove key and keep It In a safe place also In the event of a power failure all of your lights go out turn switch off remove the key and store It rem...

Page 15: ...t Bed A bed locking hex socket head screw locks the belt bed in a vertical or horizontal position To adjust vertical position The worktable can be tilted from 00 to 450 for bevel sanding Loosen the ta...

Page 16: ...es remove the work support Apply only enough pressure to allow the sanding belt to remove material It is more convenient to sand the ends of long work pieces with sanding belt in a vertical position S...

Page 17: ...isc combination square must be true See Unpacking Tools Required section on page 8 for checking this method If it is not square loosen the mitre gauge knob and move the mitre gauge slightly until it i...

Page 18: ...to the worktable will make it easier to feed the work while finishing Do not apply wax to the abrasive belt table because the belt could pick up the wax and deposit it on the pulleys causing the belt...

Page 19: ...edy Motor will not run 1 Defective On Off switch 1 Replace defective parts before Defective switch lead using belt disc sander again Defective switch box 2 Burnt out motor or relay 2 Any attempt to re...

Page 20: ...PARTS DIAGRAM 20...

Page 21: ...10 15 Cap Bearing 16 Bearing Ball 17 Spacer Bearing 18 Housing Switch 19 Lockwasher Ext MS5 20 Screw Pan Hd MS x 0 8 1 21 Key Switch 22 Switch Locking 23 Lead 24 Screw Pan Cross 25 Cover Switch Box 2...

Page 22: ...1 25 55 Bumper Rubber 56 Screw M8 x 1 25 57 Bearing Ball 58 Ring Retaining M12 59 Shaft Drive 60 Nut Hex M5 x 0 8 61 Spacer Guide 62 Spring Index 63 Guide Drum 64 Shaft Idler 65 Drum Idler 66 Lever Te...

Page 23: ...cifications contained herein are correct at the time of going to print However CLARKE International reserve the right to change specifications at any time without prior notice CLARKE International Hem...

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