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4

SHOCK HAZARDS

WARNING

ELECTRIC SHOCK CAN KILL!

To reduce

the risk of death or serious injury from shock,

read, understand, and follow the following

safety instructions. In addition, make certain

that anyone else who uses this equipment,

or who is a bystander in the operating area

understands and follows these safety instruc-

tions as well.

IMPORTANT!

TO REDUCE THE RISK

OF DEATH, INJURY, OR PROPERTY

DAMAGE, DO NOT ATTEMPT

OPERATION of this equipment until you

have read and understand the following

safety summary.

• Do not, in any manner, come into

physical contact with any part of the cut-

ting current circuit. The cutting current

circuit includes:

a. the work piece or any conductive

material in contact with it,

b. the ground clamp,

c. the torch,

d. any metal parts on the torch.

• Do not operate in a damp area or come

in contact with a moist or wet surface.

• Do not attempt to operate if any part of

clothing or body is wet.

• Do not allow the equipment to come in

contact with water or moisture.

• Do not drag cables, cutting torch, or

power cord through or allow them to

come into contact with water or moisture.

• Do not touch unit or attempt to turn unit on

or off if any part of the body or clothing is

moist or if you are in physical contact with

water or moisture.

• Do not attempt to plug the unit into the

power source if any part of body or cloth-

ing is moist, or if you are in physical

contact with water or moisture.

• Do not connect ground clamp to or cut on

electrical conduit.

• Do not alter power cord or power cord

plug in any way.

• Do not attempt to plug the unit 

into the power source if the ground prong

on power cord plug is bent over, broken

off, or missing.

• Do not allow the unit to be connected to

the power source or attempt to operate if

the unit, cables, work area, or power cord

are exposed to any form of atmospheric

precipitation, or salt water spray.

• Do not carry coiled cables around shoul-

ders, or any other part of the body, when

they are plugged into the unit.

• Do not modify any wiring, ground 

connections, switches, or fuses in this

equipment.

• Wear welding gloves to help insulate

hands from cutting circuit.

• Keep all liquid containers far enough

away from the unit and work area so that

if spilled, the liquid can not possibly come

in contact with any part of the unit or elec-

trical circuit.

• Replace any cracked or damaged parts

that are insulated or act as 

insulators such as cables, power cord, or

electrode holder IMMEDIATELY.

.

FLASH HAZARDS

WARNING

ARC RAYS CAN INJURE EYES AND

BURN SKIN!

To reduce the risk of injury

from arc rays, read, understand, and follow

the following safety instructions. In addition,

make certain that anyone else that uses this

equipment, or is a bystander in the work

area understands and follows these safety

instructions as well. Headshields and filter

should conform to ANSI Z87.1 standards.

• Do not look at an electric arc without proper

protection. A cutting arc is extremely bright

and intense and, with inadequate or no eye

protection, the retina can be burned, leav-

ing a permanent dark spot in the field of

vision. A shield or helmet with a number 8

shade filter lens (minimum) must be used.

• Do not strike an arc until all bystanders

and the operator have protective shields

and/or helmets in place.

• Do not wear a cracked or broken 

helmet and replace any cracked or

broken filter lenses IMMEDIATELY.

Summary of Contents for WE6494A

Page 1: ...27 9603 or 419 930 2299 Fax 877 354 0740 www clarkeusa com E mail customer service clarkeusa com 220V PLASMA CUTTER OPERATING MANUAL CAUTION Before using this product read this manual and follow all i...

Page 2: ...product gets shipped that does not meet our specifications If you have a product that does not work correctly within 30 days of your purchase take the product and the original receipt to the store for...

Page 3: ...this plasma cutter Failure to comply with these instructions could result in personal injury and or property damage RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE Note The following safety alert symbo...

Page 4: ...power source if the ground prong on power cord plug is bent over broken off or missing Do not allow the unit to be connected to the power source or attempt to operate if the unit cables work area or...

Page 5: ...clothing that contains oil grease or other flammable substances Do not wear flammable hair preparations Do not work in an area until it is checked and cleared of combustible and or flammable materials...

Page 6: ...ate to exchange all fumes and gasses generated during the cutting process with fresh air do not plasma cut unless the operator and all bystanders are wearing air supplied respirators Do not heat metal...

Page 7: ...TING AND WELDING PROCESS obtainable from the National Fire Protection Association 1 Batterymarch Park P O Box 9101 Quincy MA 02269 9101 Telephone 617 770 3000 Fax 617 770 0700 www nfpa org OSHA Standa...

Page 8: ...MAL PROTECTION CAUTION Do not constantly exceed the duty cycle or damage to the unit can result If you exceed the duty cycle of the plasma cutter an internal thermal protector will open shutting off a...

Page 9: ...waste power and heat Scrape away dirt rust scale oil or paint before attaching the ground clamp Ground Cable The ground cable connects the ground clamp to the internal workings of the plasma cutter C...

Page 10: ...unded have it checked by a qualified electrician Do not cut off the grounding prong or alter the plug in any way and do not use any adapters between the plasma cutter s power cord and the power source...

Page 11: ...wirl Ring 1 is installed 2 Electrodes 1 is installed 2 Nozzles 1 is installed 2 1 4 Male Coupler 1 Manual Instruction 1 CONNECTING THE AIR SUPPLY 1 Before attaching the air supply to the plasma cutter...

Page 12: ...re which prevents accidental arcs To light the pilot arc press the torch button release it and press it again within 3 seconds The pilot arc will go out after approximately 2 3 seconds if cutting has...

Page 13: ...d movement Position the Torch to the Workpiece The plasma torch nozzle should be perpendi cular to the workpiece Excessive angling of the torch can cause the plasma arc to cut into the side wall of th...

Page 14: ...is desired It may be necessary to angle the torch VERY slightly while at this point to ensure that sparks and or spatter will not rebound into the nozzle cap and nozzle WARNING EXPOSURE TO A PLASMA AR...

Page 15: ...from the air supply 1 Slowly turn the knurled drain valve on the bottom of the water trap housing counter clockwise as viewed from bottom of unit until it is fully open 2 Allow all condensation to dra...

Page 16: ...eeds to be replaced when cracks chips or burn spots begin to appear 1 Remove the nozzle cap from the torch by turning it counterclockwise 2 Remove the nozzle 3 Slide the worn swirl ring off of the tor...

Page 17: ...17 TROUBLESHOOTING...

Page 18: ...18 18 PLASMA CUTTER MODEL WE6494A WIRING DIAGRAM...

Page 19: ...19 19 PLASMA CUTTER MODEL WE6494A PARTS LIST...

Page 20: ...20 PLASMA CUTTER MODEL WE6494A PARTS DIAGRAM...

Page 21: ...21 PLASMA CUTTER MODEL WE6494A TORCH PARTS LIST...

Page 22: ...NOTES...

Page 23: ...NOTES...

Page 24: ...220V PLASMA CUTTER OPERATING MANUAL Model WE6494A WE6494A M001 1204...

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