Clarke Super 7R Manual Download Page 2

56043142 

Page 2 

 

Switch Replacement 

1-Remove the two screws (14) securing the switch cover 

2-Remove tape from switch to expose wiring connections 

3-Disconnect all wires  

4-Remove switch retaining nut (3) 

 

Assembly  Hints 

Connect the light wires with the incoming power wires on the switch so that the light is on when machine is plugged in   

Always retape the switch to prevent shorting between metal objects inside machine 

 

Pigtail Replacement 

1-Remove the two screws (14) securing the switch cover 

2-Remove tape from switch to expose wiring connections 

3-Disconnect the black and white pigtail wires from the switch and the ground wire (35) from the handle housing  

4-Remove pigtail and strain relief assembly from Handle housing.  

 

Assembly Hints 

Always retape the switch to prevent shorting between metal objects inside machine 

 

Motor Brush Replacement 

1-Remove vent plugs (7) and cover plates (5) (6) 

2-Disconnect brush shunt wires from the brush block (Fig. 15) 

4-Remove the brush springs(38) by pushing in and toward the brush (Fig. 16) 

5-Remove brushes (9) 

 

Brush Block Replacement 

1-Remove four screws (1) securing handle housing 

2-Lift handle housing (36) up (Fig. 17) 

3-Disconnect white field wire and black switch wire from brush block 

4-Remove four screws (10) securing brush block 

 

Assembly Hints 

When reinstalling the handle housing pay special attention not to pinch field wires between the handle and field housing. 

Use a small amount of grease to hold the load spring (52) in the handle while assembling.  

All four brush springs must be removed and the brushes retracted. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

   Fig. 15 

    Fig. 16 

   Fig. 17 

Summary of Contents for Super 7R

Page 1: ...56043142 Page 1 MODELS 07125A 07126A 07013A ...

Page 2: ...n relief assembly from Handle housing Assembly Hints Always retape the switch to prevent shorting between metal objects inside machine Motor Brush Replacement 1 Remove vent plugs 7 and cover plates 5 6 2 Disconnect brush shunt wires from the brush block Fig 15 4 Remove the brush springs 38 by pushing in and toward the brush Fig 16 5 Remove brushes 9 Brush Block Replacement 1 Remove four screws 1 s...

Page 3: ...ing the paper retaining screw to prevent damage to the shaft 6 Press jackshaft 74 out of the gear 76 and bearing 75 6 Remove snap ring 77 and press bearing out of the cover Reassembly 1 Press bearing in cover using outer race only 2 Press bearing on jackshaft using the inner race only 3 Install key and press gear on jackshaft 4 Press the jackshaft assembly into the cover assembly by pressing on th...

Page 4: ...r brushes Replace brushes Defective armature Replace armature Excessive arcing at motor brushes Brushes worn Replace brushes Broken wire or bad connection on brush holder assembly Repair or replace brush holder assembly Worn or defective armature Replace armature Sander bounces on floor when sanding Bent or damaged sanding pad Dress or replace pad Poor dust pick up Dust bag is over 1 3 full Empty ...

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Page 6: ...A Nilfisk Advance Brand 14600 21st Avenue North Plymouth MN 55447 3408 www clarkeus com Phone 800 253 0367 Fax 800 825 2753 2010 Nilfisk Advance Inc ...

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