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Clarke STRONG-ARM CSA50FP, Operation & Maintenance Manual

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Clarke STRONG-ARM CSA50FP Operation & Maintenance Manual Download Page 15

15

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

FRAME ASSEMBLY PARTS LIST

NO 

DESCRIPTION

NO

DESCRIPTION 

1

Screw

35

Lock Washer 

2

Spring

36

Nut

3

Steel  Block

37

Screw

4

Pressing Block

38

Collar

5

Screw

39

Spring

6

Nut

40

Joint

7

Lock Washer

41

Ram Assembly

8

Circlip

42

Ram Mounting Plate

9

Axle

43

Screw

10

Small Cable Roller

44

Elbow

11

Safe Guard 3

45

Frame

12

Safe Guard 4

46

Circlip

13

Safe Guard 

47

Bearing

14

Screw

48

Positioning Beam

15

Wire Roller

49

Spring

16

Safe Guard 2

50

Bolt

17

Bush

51

O-Ring

18

Bush Assembly

52

Hydraulic Hose (Ram)

19

Bed Lifting Beam

53

Connecting Block

20

Winch

54

Union Nut (gauge)

21

Nut

55

Screw

22

Washer

56

Nylon Ring

23

Bolt

57

Gauge Fitting

24

Bolt

58

Pressure Gauge

25

Retaining Spring Clip

59

Direct Joint

26

Bed Locating Pin

60

Hydraulic Hose (Pump)

27

Pressing Bed

61

PU Hose

28

Circlip

62

Bolt

29

Safe Guard 2

63

Bush

30

Safe Guard 1

64

Nut

31

Large Wire Roller

65

Connecting Rod

32

Roller Pin

66

Bush

33

Protective Cable Sleeve

67

Spacer Tube

34

Washer

68

Stay Bar

Summary of Contents for STRONG-ARM CSA50FP

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS GC0516 WARNING Read these instructions before using the press 50 TONNE HYDRAULIC PRESS MODEL NO CSA50FP PART NO 7615202 ...

Page 2: ...ice GUARANTEE This CLARKE product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase Please keep your receipt as proof of purchase This guarantee is invalid if the product is found to have been abused or tampered with in any way or not used for the purpose for which it was intended Faulty goods should be returned to their place of purchase no product can b...

Page 3: ... clean up spills of hydraulic oil immediately as this can be dangerous in a workshop environment 9 Do not allow any person who is unfamiliar with hydraulic presses to use the press unless they are under direct supervision 10 Keep children and unauthorised personnel away from the work area 11 Always position the safety screen directly front of the workpiece 12 Always apply the load under the centre...

Page 4: ...arent please contact your CLARKE dealer immediately The following items should be present in their packages A 1 x Frame with ram and carriage attached lifting winch connected G 4 x Bed Support Pins B 2 x Base Supports H 8 x Pin retaining spring clips C 4 x Stay Bars I 2 x Bed blocks V blocks D 1 x Pump with hose attached pump cover 1 x Protective Screen assembly E 1 x Pressure Gauge 2 x Screen mou...

Page 5: ... to the elements as severe weather conditions will damage the hydraulic parts 1 With the help of an assistant attach the base supports to the frame using the nuts bolts and washers 2 Add the stay bars to each side and bolt into place 3 Using suitable lifting equipment if required lift the frame assembly upright and manoeuvre it to its intended location in the workshop 4 Bolt the hydraulic pump int...

Page 6: ...is upright before tightening the union nut 7 The air bleed tube is connected to the ram at one end Connect the free end to the pump using an open wrench and sealing the thread with PTFE tape not supplied The winch is supplied disconnected from the frame but connected to the lifting cable ready for use The handle will be pointing towards the middle of the packing crate during transit 8 Fit the winc...

Page 7: ...rt spacers in both positions as shown 11 Bolt the foot pedal to the frame using the long bolt long spacer nut and washers 12 Connect the lower end of the connecting bars to the foot pedal 13 Fit the protective screen assembly to the brackets and ensure it can be set in one of the available positions using the latches on each side 14 Use the screws supplied to fit the protective cover over the pump...

Page 8: ... 4 Air can subsequently be bled from the system at any time using the bleed valve on the side of the pump 5 Turn anti clockwise to release and listen for air escaping before re tightening 6 Top up the hydraulic oil to the lower level of the filler plug with CLARKE hydraulic oil Part No 3050830 POSITIONING THE PRESSING BED 1 Use the winch to raise the pressing bed into a suitable position The arrow...

Page 9: ...iage along the cross beam 2 Lock it in position with the four sprung locking bolts Always position the ram directly above the workpiece POSITIONING THE PRESSING BED BLOCKS The bed blocks can be placed on the bed with either the flat face or the V supports facing upwards They are prevented from slipping out of position by the retaining pins which drop down within the confines of the bed side member...

Page 10: ... at an angle 2 Close the release valve by turning clockwise until tightly closed 3 Select either SLOW SPEED or FAST SPEED using the knob on the side of the pump cover Fast speed allows faster movement but greater effort will be required 4 Pump the handle or foot pedal to bring the ram very lightly into contact with the workpiece 5 Manoeuvre the workpiece or slide the ram to one side so that the de...

Page 11: ...in small increments to release ram pressure and allow removal of the workpiece and lower the protective screen TROUBLESHOOTING Problem Probable Cause Remedy Pump will not work Dirt on valve seat worn seals Bleed pump unit or have unit overhauled with new seals by your Clarke dealer Pump will not produce pressure Pump feels hesitant under load Pump will not lower completely Air lock Open the releas...

Page 12: ...t loose or missing parts Owners and or users should be aware that repair of this equipment requires specialised knowledge and facilities It is recommended that a thorough annual inspection of the press be made and that any defective parts be replaced with genuine Clarke parts Check the hydraulic connections for leaks Replace or properly repair any damaged or leaking hydraulic components before usi...

Page 13: ...n requesting spare parts please quote the prefix XXCSA50FP followed by the number on the diagrams parts lists here TECHNICAL SPECIFICATIONS Rated Load 50 Tonne Operating Pressure 10 000 Mpa Bursting Pressure 20 000 Mpa Ram Travel 203 mm Ram Shaft Diameter 68 mm Net Weight 298 kg Dimensions D x W x H 800 x 1325 x 1870 mm Throat Width 725 mm Throat Depth Ram to pressing plate Platform at highest 34 ...

Page 14: ...14 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com FRAME ASSEMBLY PARTS DIAGRAM ...

Page 15: ... 46 Circlip 13 Safe Guard 47 Bearing 14 Screw 48 Positioning Beam 15 Wire Roller 49 Spring 16 Safe Guard 2 50 Bolt 17 Bush 51 O Ring 18 Bush Assembly 52 Hydraulic Hose Ram 19 Bed Lifting Beam 53 Connecting Block 20 Winch 54 Union Nut gauge 21 Nut 55 Screw 22 Washer 56 Nylon Ring 23 Bolt 57 Gauge Fitting 24 Bolt 58 Pressure Gauge 25 Retaining Spring Clip 59 Direct Joint 26 Bed Locating Pin 60 Hydra...

Page 16: ...3 U Limit Ring P3 Small Pump Core Clevis Pin P24 Short Release Valve P4 PTFE Washer P25 Ball P5 O Ring P26 Ball Seat P6 Retaining Ring P27 Spring P7 O Ring P28 Screw P8 Retaining Ring P29 O Ring P9 Sealing Ring P30 Safety Valve Screw P10 Copper Washer P31 Safety Valve Plastic Cover P11 Hose Connector P32 Nylon Ring P12 Ball P33 Air Bleed Valve P13 Ball P34 Copper Washer P14 Pump Assembly P35 Fille...

Page 17: ...17 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com PUMP PARTS DIAGRAM ...

Page 18: ...GRAM NO DESCRIPTION NO DESCRIPTION R1 Cylinder R13 Nylon Ring R2 Pin R14 O Ring R3 Screw R15 PTFE Washer R4 Nut R16 Spring R5 Nylon Block R17 Screw R6 Screw R18 Piston Rod R7 Spring R19 Copper Washer R8 Ball R20 Screw R9 Valve Core R21 Screw R10 Piston Cap R22 O Ring R11 O Ring R23 Base Nut R12 PTFE Washer R24 O Ring ...

Page 19: ...19 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY ...

Page 20: ......

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