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Operation

IMPORTANT: Before attempting to lift, ensure the hook is directly above the point
of lift, and the point of lift is directly above the centre of gravity on the load.

Select the required jib arm length according to the load to be lifted and access
available.  Always use the shortest jib length possible to give the greatest safety
margin and stability.  Lock the jib extension into position with the link pin ( Item 13),
and ‘R’ clip (Item 20).

To raise the jib arm, screw the large valve knob (Item B), on the hydraulic ram, fully
clockwise to close the control valve. Pump the hydraulic handle slowly to take
the weight, check the stability of the load before pumping the jib up to the desired
height.

To lower the jib, slowly unscrew the valve knob (item B), the more the valve is
released, the faster the load will lower.

T

ake care when lowering heavy loads

Maintenance

1.

Always inspect the crane before use for visible signs of damage, leaking
hydraulic fluid, loose, worn or missing parts.

2. Periodically check the crane for any damage, such as bent, loose or missing

bolts and pins.  Do not use a damaged crane.  The bolts and pins used in the
crane are specially designed for use, at the cranes’ rated capacity.  If
replacements arerequired, contact CLARKE International Spares Department.
Do not use substitute components.

3. Lubricate all the moving parts monthly with a general purpose oil or grease as

appropriate.  Keep a light film of oil on the ram to prevent rust.

4. If the jib does not reach its full height, check the ram hydraulic oil level as

follows:

a. Raise the jib to the horizontal position and support the end.

b. Remove the ram to jib link pin (item 11).

c. Lower the ram fully by unscrewing the large valve knob (Item B). With the ram

in the fully retracted position, the oil should reach the level of the vent plug.
Top up if necessary with Clarke hydraulic oil (part number 3050830).

NOTE: We recommend that the hydraulic oil is changed after every 100 hours

of operation.

5. Replace the vent plug and re-attach the ram to the jib.

NOTE: When not in use, the crane should be stored with the jib in its lowest

position so there is no load on the ram, and the ram is not xposed to
the elements.
If the crane is to be stored, or transported horizontally, the transit plug must
be fitted to avoid leakage.

Summary of Contents for Strong-Arm 7610500

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS 0502 TONNE 1 TONNE FOLDING CRANE TONNE 1 TONNE FOLDING CRANE MODELS CHC500DF CHC1000DF PART No 7610500 AND 7611002 ...

Page 2: ... be returned to us without prior permission This guarantee does not affect your statutory rights Please read these instructions carefully before operating the truck Thank you for purchasing this CLARKE Strong Arm Hydraulic Crane Before using the device please read this manual thoroughly and carefully follow all instructions given This is for your own safety and that of others around you and is als...

Page 3: ...he equipment is correctly assembled and that all the bolts and pins are in place and secure 3 Only use chains slings hooks etc with a rated capacity equal to or greater than that of the load Check that they are secure and will not slip under load 4 Only use the crane on a solid flat level surface which is capable of taking the load Avoid moving the crane over rough surfaces 5 Lower the load as muc...

Page 4: ...sition On unpacking check to ensure that no damage occurred during transit and that all parts are present according to the packing list 1 Withdraw the locking pins Item 21 lower the legs and lock in position with the same pin securing with the R clip Item 20 2 Release the stabilising foot Item A by removing the R clip Item 19 and rotating the foot so that it faces upwards Secure in position with R...

Page 5: ...loose or missing bolts and pins Do not use a damaged crane The bolts and pins used in the crane are specially designed for use at the cranes rated capacity If replacements arerequired contact CLARKE International Spares Department Do not use substitute components 3 Lubricate all the moving parts monthly with a general purpose oil or grease as appropriate Keep a light film of oil on the ram to prev...

Page 6: ... 14 Hook Assembly CHC5006 CHC10006 15 Retaining Ring CHC5032 CHC10032 16 Hook Link Pin CHC5028 CHC10028 17 Ram Mast Link Pin CHC5026 CHC10026 18 Retaining Ring CHC5030 CHC10030 19 R Clip 4x80mm CHC5018 CHC10018 20 R Clip 3x60mm CHC5035 CHC10035 21 Locking Pin CHC5019 CHC10019 22 Bolt 18X90mm CHC5012 CHC10012 23 Nut 18mm CHC5014 CHC10014 24 Con Rod Ram Link Pin CHC5023 CHC10023 25 Retaining Ring CH...

Page 7: ...1 2 Tonne 1 Tonne Folding Crane ...

Page 8: ...eel CHR5042 CHR10042 43 Dowel CHR5043 CHR10043 44 Transit Plug CHR5044 CHR10044 45 Aluminium Washer CHR5045 CHR10045 46 Oil Filtering Spring CHR5046 CHR10046 47 Delivery Valve Dowel CHR5047 CHR10047 48 Compression Valve Spring CHR5048 CHR10048 49 Ball 3 8 CHR5049 CHR10049 50 Inlet Valve Spring CHR5050 CHR10050 51 Relief Valve Plug CHR5051 CHR10051 52 Copper Washer CHR5032 CHR10052 53 Relief Valve ...

Page 9: ...Hydraulic Ram ...

Page 10: ......

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