Clarke MIG102NG Operation & Maintenance Instructions Manual Download Page 1

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WARNING: Read these instructions before using the machine

OPERATION & MAINTENANCE

INSTRUCTIONS

LS0214

NO GAS MIG WELDER

MODEL NO: MIG102NG

PART NO: 6015600

Summary of Contents for MIG102NG

Page 1: ...WARNING Read these instructions before using the machine OPERATION MAINTENANCE INSTRUCTIONS LS0214 NO GAS MIG WELDER MODEL NO MIG102NG PART NO 6015600...

Page 2: ...of purchase This guarantee is invalid if the product is found to have been abused or tampered with in any way or not used for the purpose for which it was intended Faulty goods should be returned to t...

Page 3: ...ELD 7 ELECTRICAL CONNECTIONS 8 UNPACKING 9 Opening The Cover 9 OVERVIEW 10 THE CONTROL PANEL 11 PREPARATION FOR USE 12 Mounting The Welding Wire Spool 12 Setting The Drive Roller Size 12 Threading The...

Page 4: ...is secured to bare metal adjacent to weld seam and when not in use is insulated for safety Keep all equipment well maintained The operator shall prevent any gas cylinders in the vicinity of the work...

Page 5: ...protection filters Where there are pedestrians and traffic ensure a protective screen is used to avoid accidental arc glare Do not weld in the vicinity of children or animals and ensure no one is look...

Page 6: ...a fire extinguisher handy Dry Powder C02 or BCF NOT Water NEVER remove any of the panels unless the machine is disconnected from the power supply AND never use the machine with any of the panels remo...

Page 7: ...LD 1 Push the two halves of the shield together as shown making sure the hooks and pins on the side engage correctly 2 Place the handle into position and secure using the plastic nut provided 3 Workin...

Page 8: ...d of safely as insertion into a mains socket could cause an electrical hazard The wire which is coloured Blue must be connected to the terminal which is marked N or coloured Black The wire which is co...

Page 9: ...arth clamp attached 2 x 0 9 mm Torch Tips one installed in the torch 1 x Spool Of Flux Cored Wire 1 x Combination Wire Brush Hammer 1 x Split Welding Mask 1 x Instruction Manual OPENING THE COVER IMPO...

Page 10: ...rvice 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com OVERVIEW NO DESCRIPTION NO DESCRIPTION 1 Handle 4 Hammer Brush Tool 2 Control Panel 5 Torch 3 Earth Clamp 6...

Page 11: ...tes the light will go out the power will be restored and welding can recommence 2 Power ON OFF switch When the power is ON the green switch will be illuminated When the welder is no longer required th...

Page 12: ...it sits on the spring Do not release the tension on the wire as it will unravel causing feeding problems later The wire will feed off the spool anticlockwise from the bottom of the reel The spool must...

Page 13: ...ace THREADING THE WIRE IMPORTANT Do not release the tension on the wire as it will unravel causing feeding problems later 1 Pull out the end of the wire from the spool taking care not to release the t...

Page 14: ...nel to position 7 or 8 and squeeze the trigger on the torch body The wire will feed through the hose until it appears at the torch tip Ensuring the hose is free from kinks during this process will ass...

Page 15: ...wire When using the welder outside you may need to erect a wind break OPERATING THE WELDER PREPARING THE WORKPIECE The area being welded should be perfectly clean Any coating plating or corrosion must...

Page 16: ...re to start with too high a speed and back off slightly to avoid the possibility of the wire welding itself to the tip This is the reason position 6 is recommended for start up NOTE The Wire Feed cont...

Page 17: ...ven period for a specified welding current Using the example shown which is an illustration of the data plate e g when welding at 35 amps the machine may be used for 6 minutes 60 in any 10 minute peri...

Page 18: ...moving all dust deposits Torch Protect the torch hose assembly from mechanical wear Clean the liner from the machine forwards by using compressed air If the liner is blocked it must be replaced Contac...

Page 19: ...ated maximum supply current 5 British Standards applied 17 Maximum effective supply current 6 Welding process 18 N A 7 This symbol indicates that the unit is suitable for carrying out welding operatio...

Page 20: ...lder to your local dealer Feed motor run ning but no wire being fed from welder tip Insufficient Feed Roller pressure Increase roller pressure Burr on end of wire Re cut wire square with no burr Liner...

Page 21: ...e on feed roller Caution Do not over tighten Wire dirty rusty damp or bent Re cut wire and ensure it is clean Liner partially blocked Clean with compressed air Poor quality welds Poor earth contact Ch...

Page 22: ...i e 10 means 1 minutes operation followed by 9 minutes of rest The duty cycle must not be exceeded to to prevent the thermal cutout protection from activating Do not exceed the stated duty cycle for...

Page 23: ...23 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY...

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