Clarke Metalworker CDP501F Operating & Maintenance Manual Download | Manualshive

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SERIAL No....................

0307

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Summary of Contents for Metalworker CDP501F

Page 1: ...1 SERIAL No 0307 ...

Page 2: ...2 When disposing of this product do not dispose of with general waste It must be disposed of according to law at a recognised disposal facility ...

Page 3: ...s proof of purchase This guarantee is invalid if the product has been found to have been abused or tampered with in any way or not used for the purpose for which it was intended The reason for return must be clearly stated This guarantee does not affect your statutory rights TABLE OF CONTENTS PAGE Safety Precautions 4 Additional Safety Rules for Drill Presses 5 Electrical Connections and Wiring Di...

Page 4: ... switches etc 8 KEEP CHILDREN AND VISITORS AWAY All children and visitors should be kept a safe distance from work area 9 DON T FORCE THE MACHINE It will do the job better and safer at the rate for which it was designed 10 USE THE RIGHT TOOL Don t force a tool or attachment to do a job for which it was not designed 11 WEAR PROPER APPAREL Loose clothing gloves neckties rings bracelets or other jewe...

Page 5: ...ntil it is completely assembled and you have read and understood this entire manual 3 Ensure the proper electrical regulations are followed and that the machine is properly earthed 4 Before switching the machine ON ALWAYS a Ensure all chuck keys spanners and wrenches are removed from the machine b Examine the setup carefully ensuring that the workpiece is perfectly secure c Ensure your clothing is...

Page 6: ... cord to terminal marked with a letter L or coloured RED Connect BLUE cord to terminal marked with a letter N or coloured BLACK If this appliance is fitted with a plug which is moulded onto the electric cable i e non rewirable please note 1 The plug must be thrown away if it is cut from the electric cable There is a danger of electric shock if it is subsequently inserted into a socket outlet 2 Nev...

Page 7: ...oose items are to be found in the packing case Check the parts against the above list and refer to the above diagrams Should there be any deficiencies or damage please contact your CLARKE dealer immediately Loose Items in Box and Bag A Table Assy B Column Assy C This Manual D 1 xBag of loose parts E Head Assy F Base G 1xBox of loose parts H Chuck Guard Assy ...

Page 8: ...e to prevent rust Take the necessary precautions when lifting components considering their weight Assistance will be required Before use the machine must be securely bolted to a floor of sufficient strength to withstand the weight of the drill press plus anticipated work If necessary get professional advice Ensure the location is adequately lit and that you will not be working in your own shadow D...

Page 9: ...the crank handle into the crank and tighten fully 4 Slacken the Collar grub screw see fig 2 using the 3mm hex wrench provided and remove the Collar and Rack from the Column 5 With assistance raise the table and insert the rack into the Gear Housing with the long smooth end uppermost as shown in fig 3 and engaged with the gear within the housing 6 Lower the complete assembly down on to the Column s...

Page 10: ...e table up the column and secure it to within 6 of the spindle 2 Open the jaws of the chuck to their maximum using the chuck key supplied 3 Put a piece of scrap wood on to the table to protect the chuck nose 4 Ensuring all parts are thoroughly clean dry and burr free Slide the arbour into the Quill and push home turning as you do so to ensure the tang on its end seats correctly Place the chuck ove...

Page 11: ...cordingly using the table crank and re tightening the locking handle If the table assembly moves stiffly when being swivelled about the column slacken the upper collar grub screw at the rack to allow the collar to move very slightly thereby providing a little more clearance between Fig 9 Fig 10 Fig 8 Table Support Locking Handle rack and collar Tighten the grub screw when satisfied The table may a...

Page 12: ...y using a soft headed mallet or copper hammer Finally screw the nut in but only until it comes into contact with the housing 2 Spindle Depth Ref Fig 12 Fig 12 Fig 11 Table Tilt Scale Located around the spindle feed shaft is a Depth Stop Collar carrying a graduated scale A The collar is capable of turning about the shaft and may be locked in place by a Locking Screw B Graduations are imperial inche...

Page 13: ... the workpiece and the table to prevent splintering on the underside of the workpiece as the drill breaks through The scrap piece of wood must make contact with the left side of the column as shown in Fig 14 In addition set the depth of drill travel so that the drill cannot possibly come into contact with the table or align the table so that the hole in its centre is in line with the drill bit 6 W...

Page 14: ... that may have accumulated in the motor fan Apply a thin coat of wax paste or light oil to the table and column for lubrication and to help prevent corrosion NOTE Always remove drill bits and store in a safe place All bearings are packed with grease at the factory and require no further lubrication REMOVING THE CHUCK TTo remove the chuck pull the spindle down fully using the feed handles The slot ...

Page 15: ...t closed G Micro Switch inoperative A Check power cord fuse B Check motor connections C Check switch connections D Replace switch E Replace motor F Close pulley cover G Check operation of micro switch See P11 and renew if faulty Drill binds in workpiece A Excessive feed pressure B Loose belt C Loose drill D Incorrect drill speed E Drill profile incorrect for type of material A Apply less pressure ...

Page 16: ... 24 Lock washer Ext M5 DDGB8621 87 25 Pan Hd Screw M5 DDGB818 85 26 Switch Box DD20102008 27 Pan Hd Screw Cr M6 3040543 28 No Voltage Switch DD1KJD12 29 Light Switch DDRF1001 30 Self Tapping Screw DDGB845 85 31 Pan Hd Screw M6 DDGB818 86 32 Lead DD16102018A 33 Skt Hd Screw Cap M8 3044503 34 Special Screw Set M10 DD16102021 35 Hex Nut M10 3040602 36 Quill Spring Seat DD20104006 37 Roll Pin 6x16 DDG...

Page 17: ...17 HEAD ASSEMBLY ...

Page 18: ...or DD20101004 13 Hex Nut M8 3040601 4 Crank DD20101009 14 Hex Hd Screw M20 3040445 5 Crank Handle DD2001009 1 15 Table w Scale DD20101014 6 Rack DD20101010 16 Gear Pin DD16101007 7 Hex Skt Screw Set M10 3040430 17 Table Sup t Lock Handle DD16101012 8 Column Support DD20101002 18 Helical Gear DD16101006 9 Hex Hd Screw M12 3040530 19 Worm DD20101008 10 Base DD20101001 BASE ASSEMBLY ...

Page 19: ...otor Pulley DD20105005B 17 Pulley Spindle DD20105009 6 Skt Screw Set M8 3040528 18 Pulley Nut DD20102025 7 Pan Hd Screw M5 3040656 19 V Belt A33 DD20105010 8 Cable Clamp DD20102014 20 Knob DD16105008 9 Rubber Bushing DD20105012 21 Micro switch DDXN5 10 Rd Hd Washer Screw 3040650 22 Micro sw Cover See dealer 11 Foam Washer DD13105009 23 Lead DD20102029 12 Pulley Cover w Labels DD20105000 No Descrip...

Page 20: ...kwasher DD20103004 9 Chuck JT3 DDJ2220 3 Flat Washer DD20103003 10 Arbour MT3 JT3 DD20128 4 Ball Bearing 60204 BRG60204 11 Spindle DD20103001 5 O Ring DD20103006 12 Ball Bearing 80206 BRG80206 6 Quill DD20103002 13 Thrust Washer DDGB301 87 7 Wedge Drift DD16103008 14 Chuck Guard DD20108001 QUILL ASSEMBLY ...

Page 21: ...ts for given drill speeds The diagram shows the belts fitted to A3 and B1 giving a drill speed of 250RPM A full chart is also located on the inside of the pulley cover A B 1 2 4 3 2 3 4 1 SPINDLE PULLEY MOTOR PULLEY Please contact your dealer or CLARKE International on the following numbers PARTS 020 8558 6696 SERVICE 020 8556 4443 PARTS SERVICE FAX 020 8558 3622 or e mail as follows PARTS Parts c...

Page 22: ... 1720 1850 1180 1250 Speed Range RPM in 1 4 3 8 5 8 mm 6 4 9 5 16 Zinc in 3 16 1 4 3 8 1 2 5 8 Diecast mm 4 8 6 4 9 5 12 5 16 Alum in 1 8 3 16 3 8 1 2 11 16 Brass mm 3 2 4 8 9 5 12 5 17 5 in 1 8 3 16 5 16 7 16 1 2 5 8 mm 3 2 4 8 7 9 11 12 5 16 Cast Iron in 3 32 1 8 1 4 11 32 1 2 5 8 Bronze mm 2 4 3 2 6 4 8 75 12 5 16 Mild Steel in 1 16 3 32 5 32 1 4 3 8 1 2 Malleable mm 1 6 2 4 4 6 4 9 5 12 5 Cast...

Page 23: ...re Wet Table Dimensions 425x475mm Table T Slot Dimensions 15x355mm x3 Max Spindle Travel 120mm Max Dist Chuck to Table 706mm Max Dist Chuck to Base 1095mm Column Dia 92mm Quill Collar Dia 74mm Dist Column to Chuck Centre 257mm Overall Dimensions 1680x575x850mm Belt Type A 1 x A33 838 Belt Type B 1 xA29 737 Weight 150kg OPTIONAL ACCESSORIES Drill Press Vices from 3 to 6 Cross Vices Cast Iron and Ta...

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