Clarke Metalworker CDP301B Operating & Maintenance Manual Download | Manualshive

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HEAD ASSEMBLY

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Summary of Contents for Metalworker CDP301B

Page 1: ...0205 SERIAL No ...

Page 2: ...3622 or e mail as follows PARTS Parts clarkeinternational com SERVICE Service clarkeinternational com For Spare Parts and Service please contact your nearest dealer or CLARKE International on one of the following numbers PARTS SERVICE TEL 020 8988 7400 PARTS SERVICE FAX 020 8558 3622 or e mail as follows PARTS Parts clarkeinternational com SERVICE Service clarkeinternational com ...

Page 3: ...receipt as proof of purchase This guarantee is invalid if the product has been found to have been abused or tampered with in any way or not used for the purpose for which it was intended The reason for return must be clearly stated This guarantee does not affect your statutory rights TABLE OF CONTENTS PAGE Spare Parts Servicing 2 Safety Precautions 4 Additional Safety Rules for Drill Presses 5 Ele...

Page 4: ...witches etc 8 KEEP CHILDREN AND VISITORS AWAY All children and visitors should be kept a safe distance from work area 9 DON T FORCE THE MACHINE It will do the job better and safer at the rate for which it was designed 10 USE THE RIGHT TOOL Don t force a tool or attachment to do a job for which it was not designed 11 WEAR PROPER APPAREL Loose clothing gloves neckties rings bracelets or other jewell...

Page 5: ...il it is completely assembled and you have read and understood this entire manual 3 Ensure the proper electrical regulations are followed and that the machine is properly earthed 4 Before switching the machine ON ALWAYS a Ensure all chuck keys spanners and wrenches are removed from the machine b Examine the setup carefully ensuring that the workpiece is perfectly secure c Ensure your clothing is p...

Page 6: ...ord to terminal marked with a letter L or coloured RED Connect BLUE cord to terminal marked with a letter N or coloured BLACK If this appliance is fitted with a plug which is moulded onto the electric cable i e non rewirable please note 1 The plug must be thrown away if it is cut from the electric cable There is a danger of electric shock if it is subsequently inserted into a socket outlet 2 Never...

Page 7: ...tems are to be found in the packing case Check the parts against the above list and refer to the following diagrams Should there be any deficiencies or damage you should contact your CLARKE dealer immediately A Table Assy B Column Assy C This manual D 1 X Box of loose parts Loose Items in Box and Bag E Base F Head Assy G 1 X Bag of loose parts H Chuck Guard Assy ...

Page 8: ...e to prevent rust Take the necessary precautions when lifting components considering their weight Assistance will be required Before use the machine must be securely bolted to the floor or to a strong heavy workbench of sufficient height so that you do not need to bend your back to perform normal operations Ensure the location is adequately lit and that you will not be working in your own shadow D...

Page 9: ... necessary to unscrew the Head Lock Set Screws A Fig 2 slightly to ensure they do not protrude internally as this would prevent the head from sliding fully into position 1 With assistance raise the head and locate it on top of the Column 2 Align the head with the base and firmly secure with the set screws A using the wrench provided 3 Locate the three feed handles Fig 3 and screw them firmly into ...

Page 10: ...n its mounting between the Motor and spindle Pulleys 3 Consult the chart inside the belt cover duplicated on page 12 and fit the belts in the position corresponding to spindle drill speed required 4 Turn the Belt Tension Lever anti clockwise so that tension is applied to the belts Tension is correct when the belts deflect by approx at their centres of run when using reasonable thumb pressure Lock ...

Page 11: ...old in that position 2 Slacken off the locking screw and turn the collar so that the measurement for the depth of hole required is in line with the pointer C Lock the collar in this position using the locking screw The drill is now set to drill holes to your pre determined depth from that particular start point Fig 7 SETTINGS and ADJUSTMENTS 1 Table The table may be raised lowered or swivelled abo...

Page 12: ...ing a drill speed of 1540 RPM A full chart is also located on the inside of the pulley cover 2 Changing Drill Spindle Speed Before changing the speeds ensure the machine is switched OFF and disconnected from the mains supply 1 Undo the Belt Tension Locking Screws A Fig 11 one either side of the head and turn lever B Fig 5 clockwise to relieve any tension on the belts Referring to the chart inside ...

Page 13: ...on the underside of the workpiece as the drill breaks through The scrap piece of wood must make contact with the left side of the column as shown in Fig 12 In addition set the depth of drill travel so that the drill cannot possibly come into contact with the table or align the table so that the hole in its centre is directly in line with the drill bit 6 When completely satisfied that the setup is ...

Page 14: ...emove all swarf from the machine and thoroughly clean all surfaces Components should be dry with machined surfaces lightly oiled Always remove drill bits and store in a safe place REMOVING THE CHUCK To remove the chuck pull the spindle down fully using the feed handles The slot in the side of the Quill will become visible as shown in fig 14 Note the position of the chuck perhaps by placing a chalk...

Page 15: ...rill bit size is according to the table below Wood 2740 1410 2270 970 1280 480 580 250 400 180 Speed Range RPM in 3 8 1 2 mm 9 5 12 5 Zinc in 1 4 3 8 1 2 Diecast mm 6 4 9 5 12 5 Alum in 7 32 11 32 15 32 Brass mm 5 6 8 75 12 in 3 16 5 16 7 16 mm 4 8 7 9 11 Cast Iron in 1 8 1 4 11 32 1 2 Bronze mm 3 2 6 4 8 75 12 5 Mild Steel in 3 32 5 32 1 4 3 8 1 2 Malleable mm 2 4 4 6 4 9 5 12 5 Cast Steel in 1 1...

Page 16: ...losed G Micro Switch inoperative A Check power cord fuse B Check motor connections C Check switch connections D Replace switch E Replace motor F Close pulley cover G Check operation of micro switch See P10 and renew if faulty Drill binds in workpiece A Excessive feed pressure B Loose belt C Loose drill D Incorrect drill speed E Drill profile incorrect for type of material A Apply less pressure B C...

Page 17: ...indle Taper MT2 Table Type Round Dry Table Dimensions 320mm dia Table T Slot Dimensions 16x85mm Max Spindle Travel 80mm Max Dist Chuck to Table 301B 378mm Max Dist Chuck to Table 351F RE 745mm Max Dist Chuck to Base 301B 630mm Max Dist Chuck to Base 351F RE 1195mm Column Dia 70mm Quill Tube Dia 55mm Dist Column to Chuck Centre 167mm Overall Dimensions 301B 1062x355x605mm Overall Dimensions 351F RE...

Page 18: ...18 HEAD ASSEMBLY ...

Page 19: ...04 20 Roll Pin DDGB879 86 21 Head Lock Set Screw M8 DDGB80 85 22 Depth Screw Lock DD16104012 23 Knob DD13204011 24 Feed Handle DD13204005 25 Spindle Feed Shaft DD13304001 26 Depth Stop Collar w Scale DD13304003 27 Stop Pin DD13304010 28 Connector Wire DD13302019 29 Ext Lockwasher 5mm DDGB8621 87 30 Pan Head Screw M5 3040485 31 No Voltage Switch DDKJD12A 32 Pan Head Screw DDGB845 85 33 Pan Head Scr...

Page 20: ... 11 Quill DD13303002 12 Ball Bearing 80202 BRG802024 13 Spindle Shaft DD13303001 14 Arbour MT2 JT3 DD20120 No Description Part No PARTS LIST 15 Chuck JT3 DDJ2216 16 Chuck Key DD16103010 17 Wedge Drift DD16103008 18 Ball Bearing 60202 BRG60202 19 Idler Pulley DD13305006 20 Idler Pivot DD16105007 21 Knob DD16105008 22 Pan Head Screw M5 3040656 23 Pulley Cover w labels DD13305000 24 Washer HD Screw M...

Page 21: ...1 7 Table Support w indicator DD16101004 DD16101004 8 Crank DD13201009 DD13201009 9 Gear Pin DD16101007 DD16101007 10 Socket Screw Set 3040487 3040487 11 Table Tilt Locking Screw M16 3040440 3040440 12 Table Clamp DD16101013 DD16101013 13 Arm w Scale DD13301005 DD13301005 14 Table DD16101014A DD16101014A 15 Arm Locking Handle DD16101012 DD16101012 16 Helical Gear DD16101006 DD16101006 17 Worm DD16...

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