Clarke MetalWorker CDP151B Operating & Maintenance Manual Download Page 16 | Manualshive

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PULLEY ASSEMBLY

16

Item

Description

Part No.

Item Description

Part No

1

Knob

DD16105008

2

Pan Head Screw M5

3040656

3

Motor Pulley

DD13205005

4

Hex Skt Screw M6

3040487

5

Pulley Cover

DD13205000

6

Bearing 80201

BRG80201

7

Spindle Shaft JT33

DD13203001A

8

Chuck JT33

DDJ2613

9

Chuck Key

DD13303010

10

Quill Tube

DD13203002A

11

Bearing 60201

BRG60201

12

Quill Gasket

DD13303006

13

Circlip

DDGB8941-88

14

Screw M6

3040650

15

Rubber Bushing

DD20105012

16

Retaining Ring

DDGB8941-86

17

Bearing 60203

BRG60203

18

Spacer

DD13302023

19

Pulley Insert

DD13202022

20

Spindle Pulley

DD13205006

21

Retaining Ring

DDGB8941-86

22

Vee Belt K30

DD13205007

23

Cable Clamp

DD16102014

24

Pan Head Screw M5

3040410

25

Foam Washer

DD13105009

26

Microswitch

DDXN-5

27

Chuck Guard

DD16108001

28

Mains lead

DD13202029

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Summary of Contents for MetalWorker CDP151B

Page 1: ...0307 SERIAL No ...

Page 2: ...When disposing of this product do not dispose of with general waste It must be disposed of according to law at a recognised disposal facility 2 ...

Page 3: ... Keep your receipt as proof of purchase This guarantee is invalid if the product has been found to have been abused or tampered with in any way or not used for the purpose for which it was intended The reason for return must be clearly stated This guarantee does not affect your statutory rights TABLE OF CONTENTS PAGE Safety Precautions 4 Additional Safety Rules for Drill Presses 5 Electrical Conne...

Page 4: ...witches etc 8 KEEP CHILDREN AND VISITORS AWAY All children and visitors should be kept a safe distance from work area 9 DON T FORCE THE MACHINE It will do the job better and safer at the rate for which it was designed 10 USE THE RIGHT TOOL Don t force a tool or attachment to do a job for which it was not designed 11 WEAR PROPER APPAREL Loose clothing gloves neckties rings bracelets or other jewell...

Page 5: ...e machine until it is completely assembled and you have read and understood this entire manual 3 Ensure the proper electrical regulations are followed and that the machine is properly earthed 4 Before switching the machine ON ALWAYS a Ensure all chuck keys spanners and wrenches are removed from the machine b Examine the setup carefully ensuring that the workpiece is perfectly secure c Ensure your ...

Page 6: ...ord to terminal marked with a letter L or coloured RED Connect BLUE cord to terminal marked with a letter N or coloured BLACK If this appliance is fitted with a plug which is moulded onto the electric cable i e non rewirable please note 1 The plug must be thrown away if it is cut from the electric cable There is a danger of electric shock if it is subsequently inserted into a socket outlet 2 Never...

Page 7: ...tems are to be found in the packing case Loose Items in Box and Bag A Table Assy B Column Assy C This Manual D Box of loose parts E Base F Head Assy G 1 X Bag of loose parts H Chuck Guard Assy Check the parts against the above list and refer to the following diagrams Should there be any deficiencies or damage you should contact your CLARKE dealer immediately 7 ...

Page 8: ...securely bolted to a strong heavy workbench of sufficient height so that you do not need to bend your back to perform normal operations Ensure the location is adequately lit and that you will not be working in your own shadow DESCRIPTION OF PARTS 1 Pulley Cover 11 Column 2 Belt Tension Locking Screw 12 Bevel Scale 3 Head Lock Set Screws 13 Table Lock Set Screw 4 Table Support 14 Table 5 Column Sup...

Page 9: ...hree feed handles and screw them firmly into the hub of the feed shaft Fig 2 Fig 3 Fig 1 Bolt the column assembly to the base with the four M8 x 20mm hex screws provided NOTE Ideally the base with column attached should be firmly bolted to the workbench prior to the assembly of other components B Table to Column 1 Thread the Table Support Locking Handle into the Table Support from the left hand si...

Page 10: ...g the Drive Belt 1 Undo the Belt Tension Locking Screw A Fig 5 and referring to the chart inside the belt cover which is duplicated on page 12 fit the belt in the position corresponding to the spindle speed required CHECKING THE OPERATION OF THE MICROSWITCH IMPORTANT When closing the cover check the operation of the Microswitch It is important that it operates immediately the cover is pulled open ...

Page 11: ...in the chuck place a square on the table and bring it up to the round bar Adjust the table tilt if necessary so that the table is correctly aligned 2 Spindle Depth Located around the Spindle Feed Shaft is a Depth Stop Collar carrying a graduated scale A Fig 10 The Collar is capable of turning about the shaft and may be locked in place by Fig 10 Locking Screw B The Graduations are Imperial inches a...

Page 12: ...tched OFF and disconnected from the mains supply 1 Slacken off the Belt Tension Locking Screw see fig 5 to relieve any tension on the drive belt 2 Open the pulley cover 3 Consult the chart inside the pulley cover and position the belt on the pulley s according to the spindle speed required Fig 11 DRILL SPEED TABLE The table below gives the belt arrangement for given drill speeds The diagram shows ...

Page 13: ... table 5 When drilling completely through wood always position a piece of scrap wood between the workpiece and the table to prevent splintering on the underside of the workpiece as the drill breaks through The scrap piece of wood must make contact with the left side of the column as shown in Fig 12 In addition set the depth of drill travel so that the drill cannot possibly come into contact with t...

Page 14: ... or damaged in any way 3 Blow out any dust that may have accumulated in the motor fan 4 Apply a thin coat of wax paste or light oil to the table and column for lubrication and to help prevent corrosion Lubrication All bearings are packed with grease at the factory and require no further lubrication After use Remove all swarf from the machine and thoroughly clean all surfaces Components should be d...

Page 15: ... cord fuse B Check motor connections C Check switch connections D Replace switch E Replace motor F Close pulley cover G Check operation of micro switch per instructions Page 10 If switch operates correctly but motor fails to start consult your Clarke dealer Drill burns or smokes A Incorrect speed B Chips are not discharging C Dull drill or incorrect clearance for material D Needs coolant E Excessi...

Page 16: ... 10 Quill Tube DD13203002A 11 Bearing 60201 BRG60201 12 Quill Gasket DD13303006 13 Circlip DDGB8941 88 14 Screw M6 3040650 15 Rubber Bushing DD20105012 16 Retaining Ring DDGB8941 86 17 Bearing 60203 BRG60203 18 Spacer DD13302023 19 Pulley Insert DD13202022 20 Spindle Pulley DD13205006 21 Retaining Ring DDGB8941 86 22 Vee Belt K30 DD13205007 23 Cable Clamp DD16102014 24 Pan Head Screw M5 3040410 25...

Page 17: ...ption Part No 1 Column DD13201002 2 Hex Head Screw M8 3040501 3 Base DD13201001 4 Table Tilt Locking Screw 3040510 5 Table Support w Scale DD13201004A 6 Clamp Handle DD16101013 7 Table DD13201014 BASE ASSEMBLY 17 ...

Page 18: ...80 85 14 Depth Locking Screw DD16104012 15 Depth Stop Ring w Scale DD13304003 16 Knob DD132040011 17 Feed Handle DD13202005 18 Feed Shaft DD13304000 19 Stop Pin DD13304010 20 Connector DD13302019 21 Lockwasher DDGB8621 87 22 Pan Head Screw M5x6 3040485 23 Pan Head Screw M5x12 3040656 24 NV Switch Assembly DDKJD6 25 Cover Switch Plate DD13202009A 26 Hex Wrench DDGB5356 86 27 Self tapping Screw DDGB...

Page 19: ...m Dist Column to Chuck Centre 126mm Overall Dimensions 720x295x480mm Base Size 210x340mm Belt Type K30 787 Weight 29kg OPTIONAL ACCESSORIES Drill Press Vices from 3 to 6 Cross Vices Cast Iron and Table Clamps are available from your CLARKE dealer 19 SPARE PARTS SERVICING For Spare Parts and Service please contact your nearest dealer or CLARKE International on one of the following numbers PARTS SER...

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