Clarke Metalworker CDP101B Operating & Maintenance Manual Download | Manualshive

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When disposing of this product, do not dispose of with general waste. It must be disposed of
according to law at a recognised disposal facility.

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Summary of Contents for Metalworker CDP101B

Page 1: ...0307 SERIAL No ...

Page 2: ...When disposing of this product do not dispose of with general waste It must be disposed of according to law at a recognised disposal facility 2 ...

Page 3: ... Keep your receipt as proof of purchase This guarantee is invalid if the product has been found to have been abused or tampered with in any way or not used for the purpose for which it was intended The reason for return must be clearly stated This guarantee does not affect your statutory rights TABLE OF CONTENTS PAGE Safety Precautions 4 Additional Safety Rules for Drill Presses 5 Electrical Conne...

Page 4: ...witches etc 8 KEEP CHILDREN AND VISITORS AWAY All children and visitors should be kept a safe distance from work area 9 DON T FORCE THE MACHINE It will do the job better and safer at the rate for which it was designed 10 USE THE RIGHT TOOL Don t force a tool or attachment to do a job for which it was not designed 11 WEAR PROPER APPAREL Loose clothing gloves neckties rings bracelets or other jewell...

Page 5: ...e machine until it is completely assembled and you have read and understood this entire manual 3 Ensure the proper electrical regulations are followed and that the machine is properly earthed 4 Before switching the machine ON ALWAYS a Ensure all chuck keys spanners and wrenches are removed from the machine b Examine the setup carefully ensuring that the workpiece is perfectly secure c Ensure your ...

Page 6: ...ord to terminal marked with a letter L or coloured RED Connect BLUE cord to terminal marked with a letter N or coloured BLACK If this appliance is fitted with a plug which is moulded onto the electric cable i e non rewirable please note 1 The plug must be thrown away if it is cut from the electric cable There is a danger of electric shock if it is subsequently inserted into a socket outlet 2 Never...

Page 7: ...tems are to be found in the packing case 7 A Table assy B Column assy C This manual D Box of loose parts E Base F Head assy G 1 X bag of loose parts H Chuck Guard assy Check the parts against the above list and refer to the following diagrams Should there be any deficiencies or damage you should contact your CLARKE dealer immediately Loose Items in Box and Bag ...

Page 8: ...ly bolted to a strong heavy workbench of sufficient height so that you do not need to bend your back to perform normal operations Ensure the location is adequately lit and that you will not be working in your own shadow DESCRIPTION OF PARTS 1 Pulley Cover 11 Column 2 Belt Tension Locking Screw 12 Bevel Scale 3 Head Lock Set Screws 13 Table Lock Set Screw 4 Table Support 14 Table 5 Column Support 1...

Page 9: ...ble Support with Table over the Column and lower it so that it rests on the column support Nip up the Table Support Locking Handle Fig 1 C Head to Column NOTE It may be necessary to unscrew the Head Lock Set Screws A fig 2 to ensure they do not protrude internally as this would prevent the head from sliding fully into position 1 With assistance raise the Head and locate it on top of the Column ens...

Page 10: ...g the Drive Belt 1 Undo the Belt Tension Locking Screw A Fig 5 and referring to the chart inside the belt cover which is duplicated on page 12 fit the belt in the position corresponding to the spindle speed required CHECKING THE OPERATION OF THE MICROSWITCH IMPORTANT When closing the cover check the operation of the Microswitch It is important that it operates immediately the cover is pulled open ...

Page 11: ...nsure the table is entirely square to the drill insert a piece of straight round bar in the chuck place a square on the table and bring it up to the round bar Adjust the table tilt if necessary so that the table is correctly aligned SETTINGS and ADJUSTMENTS 1 Table The table may be raised lowered or swivelled about the column by slackening off the table support locking handle adjusting accordingly...

Page 12: ...le switching ON the drill and proceeding to drill to the required depth past your chosen mark 3 Changing Drill Spindle Speed Before changing the speeds ensure the machine is switched OFF and disconnected from the mains supply 1 Open the pulley cover 2 Slacken off the Belt Tension Locking Screw to relieve any tension on the drive belt see fig 5 3 Consult the chart inside the pulley cover and positi...

Page 13: ...sition a piece of scrap wood between the workpiece and the table to prevent splintering on the underside of the workpiece as the drill breaks through The scrap piece of wood must make contact with the left side of the column as shown in Fig 12 In addition set the depth of drill travel so that the drill cannot possibly come into contact with the table or align the table so that the hole in its cent...

Page 14: ...ght oil to the table and column for lubrication and to help prevent corrosion Lubrication All bearings are packed with grease at the factory and require no further lubrication After use Remove all swarf from the machine and thoroughly clean all surfaces Components should be dry with machined surfaces lightly oiled Always remove drill bits and store in a safe place CUTTING SPEEDS Factors which dete...

Page 15: ...rative A Check power cord fuse B Check motor connections C Check switch connections D Replace switch E Replace motor F Close pulley cover G Check operation of micro switch per instructions Page 10 If switch operates correctly but motor fails to start consult your Clarke dealer Drill burns or smokes A Incorrect speed B Chips are not discharging C Dull drill or incorrect clearance for material D Nee...

Page 16: ...d Screw M6 3040650 7 Circlip DDGB8941 86 8 Ball Bearing 60203 BGR60203 9 Spacer DD13102023 10 Pulley Insert DD13102022 Item Description Part No 11 Spindle Pulley DD13105006 12 Hex Socket Set Screw DDGB80 85 13 Cable Clamp DD16102014 14 Pan Head Screw M5 3040410 15 Foam Washer DD0805009 16 Micro switch DD13105009 17 Power Cable DD13202029 18 Circlip DDGB8941 86 Microsw Cover N A 16 ...

Page 17: ...5 DDGB845 85 7 Motor DDYYG71S4W 24 Connector Wire DD13302019 8 Stop Motor DD13102002 25 Spring Seat DD13104006 9 Spring Motor Stop DD13102004 26 Spring Retainer DD13104007 10 Belt Tension Lock Screw DD13102005 27 Quill Spring DD13104009 11 Hex Skt Screw M8 3040435 28 Quill Spring Cap DD13104008 12 Knob DD13104011 29 Hex Nut 3 8 n a 13 Rod DD13104005A 30 Hex Nut M10 3040602 14 Pinion Shaft DD131040...

Page 18: ...86 7 Spindle ShaftJT33 DD13103001B 8 Chuck JT33 DDJ2163 9 Chuck Key DD13303010 10 Hex Nut M6 3040600 11 Item Description PartNo 11 Hex Nut M5 3040608 12 Stop Rod DD13103005 13 Table Support w scale DD13101004 14 Table Spt Lock Handle DD16101013 15 Column Support DD13101003 16 Base DD13101001 17 Hex Hd Screw M8 3040501 18 Hex Hd Screw M12 1001284 19 Table DD13101014 20 Chuck Guard Assy DD13108001 1...

Page 19: ...ollar Dia 40mm Dist Column to Chuck Centre 103mm Overall Dimensions 570X240X430mm Base Size 180X285mm Belt Type K26 660 Weight 19 6kg OPTIONAL ACCESSORIES Drill Press Vices from 3 to 6 Cross Vices Cast Iron and Table Clamps are available from your CLARKE dealer 19 SPARE PARTS SERVICING For Spare Parts and Service please contact your nearest dealer or CLARKE International on one of the following nu...

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