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Clarke IG3500F, Operation & Maintenance Instructions Manual

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Clarke IG3500F Operation & Maintenance Instructions Manual Download Page 26

26

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

GENERATOR ASSEMBLY

ITEM

PART NUMBER

DESCRIPTION

QTY

1

QL94301060802200

Locating Pin (Ø6.3xØ8x22)

4

2

QL31120BF3030200

Stator Assy

1

3

QLKJ151010

Hex Flange Bolt M6

1

4

QL31130CD3031000

Rotor Assy

1

5

QL19511B3010100

Fan

1

6

QL2845116812000

Starter Cup

1

7

QLG166741400000

Nut M14x1.5

1

8

QL1961016811000

Wind Cover

1

Summary of Contents for IG3500F

Page 1: ...WARNING Read these instructions before using the machine OPERATION MAINTENANCE INSTRUCTIONS LS0517 Iss 2 ORIGINAL INSTRUCTIONS GENERATOR MODEL NO IG3500F PART NO 8877100...

Page 2: ...hase This guarantee is invalid if the product is found to have been abused or tampered with in any way or not used for the purpose for which it was intended Faulty goods should be returned to their pl...

Page 3: ...e the generator is on a solid flat surface 3 Always ensure the surrounding area is free from any material that could burn or be damaged by heat 4 Never move or tilt the generator whilst it is switched...

Page 4: ...erloading the generator is dangerous and could cause serious damage 2 Always disconnect the generator when carrying out any maintenance 3 Always ensure the generator reaches operating speed before con...

Page 5: ...m or Service clarkeinternational com GENERATOR OVERVIEW NO DESCRIPTION NO DESCRIPTION 1 Fuel Supply Valve 7 Control Panel 2 Fuel Cap 8 Anti vibration Feet 3 Fuel Level Gauge 9 Dipstick 4 Frame 10 Chok...

Page 6: ...nerator check that The generator is in good condition and free from any damage The generator is clean and free from fuel or oil spillage The generator is correctly located for use See page 3 The fuel...

Page 7: ...k back into the oil filler tube and then remove it again Do not screw in the oil filler cap dipstick when doing this 4 If the oil level is at or below the L mark on the dipstick add oil to the crankca...

Page 8: ...owly add fuel to the fuel tank maximum 15L watching the fuel level gauge as you do so RECOMMENDED FUEL We recommend the use of standard unleaded petrol NOTE Do not overfill the fuel tank 4 Replace the...

Page 9: ...ort circuit in the connected appliance If this happens proceed as follows 1 Turn off any connected electrical devices and stop the engine 2 Reduce the total wattage of connected electric devices to wi...

Page 10: ...ernational com USING YOUR GENERATOR STARTING THE ENGINE 1 Remove all connections from the AC sockets 2 Set the ECON switch to OFF 3 Set the fuel valve to the ON position as shown 4 Set the engine swit...

Page 11: ...ine NOTE You may have to do this more than once NOTE When you first start the generator the overload indicator may light up for a few seconds this is normal If the overload indicator is still lit afte...

Page 12: ...ure the appliance is turned off before connecting it to the generator CAUTION THE ECONOMY CONTROL DOES NOT WORK EFFECTIVELY IF THE ELECTRICAL APPLIANCE REQUIRES BURSTS OF POWER CAUTION TURN THE ECONOM...

Page 13: ...tage across the battery regularly during charging and disconnect the battery when the voltage reaches 14 4 volts Do not allow the clamps to touch each other whilst connected to the generator DC OVERLO...

Page 14: ...vice clarkeinternational com SHUTTING DOWN THE GENERATOR To stop the generator in an emergency simply set the engine switch to OFF 1 Turn off and disconnect any electric devices 2 Set the engine switc...

Page 15: ...ter 4 Replace the drain plug 5 Fill the crankcase with engine oil Fill until the oil reaches the threads in the oil fill tube Oil capacity See page 19 We recommend the use of SAE15W40 oil in this gene...

Page 16: ...panner supplied to remove the spark plug 3 Remove any carbon that has accumulated around the electrode 4 Check the spark plug gap a it should be between 0 7 and 0 8 mm adjust if necessary 5 Check the...

Page 17: ...rke spare parts department for a replacement If the filter is dirty wash in a solution of warm water and mild detergent and rinse thoroughly Leave the filter to dry completely once it is dry immerse i...

Page 18: ...8 Spark plug not working correctly Change the spark plug See page 16 The generator fails to generate elec tricity The device you are trying to power is faulty Make sure the device you want to power i...

Page 19: ...nt cm3 208 Start system Hand recoil Fuel tank capacity L 15 Fuel consumption L hr 1 9 Maximum run time h 75 Load 8 Engine oil type SAE15W40 Engine oil capacity L 0 6 Guaranteed sound power LWA dB 96 G...

Page 20: ...TION QTY 1 QLKJ151001 Hex Flange Bolt M5 5 2 QLKJ151002 Recoil Starter Assy 1 3 QLKJ151003 Engine 1 4 QLKJ151004 Exhaust Gasket 1 5 QLKJ151005 Hex Nut M6 2 6 QLKJ151006 Insulation Board 1 7 QLKJ151007...

Page 21: ...onal com FUEL TANK ASSEMBLY ITEM PART NUMBER DESCRIPTION QTY 1 QLKJ151010 Hexagon Flange Bolts M6 4 2 QLKJ151012 Bushing 8x 6x9 4 3 QL140831 Rubber Washer 4 4 KJ151013 X Head Hex Bolts M5 2 5 KJ151014...

Page 22: ...or Service clarkeinternational com INVERTER ASSEMBLY ITEM PART NUMBER DESCRIPTION QTY 1 QLKJ151010 Hex Flange Bolts M6 5 2 QLKJ151031 Front Cover 1 3 QLKJ151032 Bushing 6 5x 9x7 8 4 QLKJ151033 Inverte...

Page 23: ...x Flange Bolts M6 16 2 QLKJ151035 Muffler Cover 1 3 QLKJ151036 Spring Foot 4 4 QLKJ151037 Engine Floor 6 5 QLKJ151038 Hex Flange Bolts M8 2 6 QLKJ151039 Hex Flange Nuts M8 6 7 QLKJ151040 Rubber Foot 4...

Page 24: ...arts clarkeinternational com or Service clarkeinternational com PROTECTION COVER ITEM PART NUMBER DESCRIPTION QTY 1 QLKJ151010 Hex Flange Bolts M6 5 2 QLKJ151018 Self Tapping Screws M4 6 3 QLKJ151047...

Page 25: ...over 1 4 QLKJ151021 Socket Head Cap Screws M5 1 5 QLKJ151022 Bridge 1 6 QLKJ151023 Copper Wire 1 7 QLKJ151024 DC Protection 1 8 QLKJ151025 Control Panel 1 9 QLKJ151014 X Head Bolts M5 4 10 QLKJ151026...

Page 26: ...ATOR ASSEMBLY ITEM PART NUMBER DESCRIPTION QTY 1 QL94301060802200 Locating Pin 6 3x 8x22 4 2 QL31120BF3030200 Stator Assy 1 3 QLKJ151010 Hex Flange Bolt M6 1 4 QL31130CD3031000 Rotor Assy 1 5 QL19511B...

Page 27: ...27 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY...

Page 28: ......

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