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Clarke

®

  Operator's  Manual  -  Encore  L26  Cylindrical

                              Page  -35-

Clarke

®

Encore L26 Cylindrical

Solution Tank Assembly Parts List   7/04

Ref. #

Part No.

Description

Qty

1

872010

Clamp, Hose

1

2

50964A

Hose, Drain

1

3

30244A

Tank, Solution

1

4

59614A

Valve, Battery Drain

1

5

722030

Clamp, Hose

6

6

30453A

Hose, Clear Vinyl

1

7

820207

Adapter, Hose 3/8 MPT x ½ Hosebarb

1

8

30412A

Hose, Stretch

1

9

51526A

Elbow

1

11

30446A

Hose

1

12

51204A

Valve, Solution

1

13

59789A

Valve, Solution

1

14

52817A

Coupling, Hosebarb

1

15

81109A

Nut, 8-32 ESNA SS

2

16

50966A

Latch

1

17

80105A

Screw, 8-32 x 1¼ SS

2

18

50963B

Screen, Fill (with hose retention)

1

51308B

Strainer (without hose retention)

1

19

69879A

Bracket, Latch

1

20

170892

Washer, Lock ¼

2

21

170915

Screw, ¼-20 x ¾ SS Hex

2

23

60480A

Bracket, Hose

1

24

51346A

Spring, Hose

1

25

80108A

Screw, 10-24 x ½

2

26

53562A

Filter, Bowl Asm

1

NI

30210A

Hose, Solution

1

NI

30162A

Funnel (included w/Kit 10177A)

1

NI

10177A

Kit, Solution Fill

1

(includes #18-51308A)(includes NI - 30162A)

53562A Components

Clarke P/N

Description

Qty.

50081A

Bowl, Filter

 1

53563A

Filter, Screen

 1

53564A

Upper Body

 1

54369A

Gasket, Bowl

 1

Summary of Contents for Encore L26 Cylindrical

Page 1: ...training in the operation of this machine before using it If operator s cannot read this manual have it explained fully before attempting to operate this machine Si Ud o sus operadores no pueden leer...

Page 2: ...ttery Charger 40512B 40506B Drawing and Parts List 52 Connection Diagram 53 Electrical Schematic 54 Operator Safety Instructions 3 Introduction Machine Specifications 5 Procedures for Transporting Mac...

Page 3: ...dust solvents thinners or other flammable materials This machine is not suitable for picking up hazardous dust Use only commercially available floor cleaning waxes intended for machine operation DANG...

Page 4: ...Wet floor surfaces can be slippery Water solutions or cleaning materials used with this type of machine can leave wet areas on the floor surface These areas can cause a dangerous condition for the op...

Page 5: ...inch 66 cm Motor Brush 2 0 75 HP 0 56 kW Brush Pad Size 2 4 inch 10 cm BrushSpeed 1000RPM BrushPressure 0 100 lbs 0 45 kg BrushSolutionRetention Fiber Bristles DriveWheels 2 8 in x 2 in 20 cm x 5 cm...

Page 6: ...ne only on a level surface When you stop the machine put all switches into their OFF position 1 Make sure the loading ramp is at least eight 8 feet 2 5m long and a minimum of 32 0 8m wide and strong e...

Page 7: ...strong enough to support the machine 3 Make sure the ramp is clean and dry 4 Put the ramp in position 5 Unfasten the machine WARNING The machine is heavy Make sure you use two able persons to assist i...

Page 8: ...rical SYMBOLS USED ON ENCORE L26 CYLINDRICAL Solution Control BrushUp Down Warning Power Traverse Speed Control Traverse Directions Forward Traverse and Solution and Brush Rotation Traverse Directions...

Page 9: ...Clarke Operator s Manual Encore L26 Cylindrical Page 9 SYMBOLS USED ON ENCORE L26 CYLINDRICAL Warning Label with parking brake Warning Label without parking brake...

Page 10: ...ee Figures 4 5 pg 11 Toactivatevacuummotor lowersqueegeehandle Handle has two positions Lowest position is operating position and the middle position is transport to clear vacuum hose G H Key Switch S...

Page 11: ...uld result from foam Parking Brake Optional See Figure 7 NOTE Parking Brake must be used if operating machine on greater than 2 gradient Theparkingbrakepreventsmovementofthemachine CAUTION Do not acti...

Page 12: ...mainte nance on the machine while the recovery tank is in the intermediate position The tank can be acciden tally bumped and it may slam shut 4 Place the batteries in the tray as shown in figure 8C WA...

Page 13: ...vel CAUTION Machine damage and discharge across the tops of the batteries can occur if the batteries are over filled Do not fill the batteries up to the bottom of the tube in each cell Wipe any acid f...

Page 14: ...jects near the vents on the bottom of the charger 2 When key is off brake is activated Make sure key is off 3 Before charging the batteries the battery compartment needs to be vented To vent compartme...

Page 15: ...rush switch until brush head is in full up position 3 Turn the key switch OFF and remove the key 4 Gotothefrontofthemachineandremovethumbscrewfrom brush door figure 15 5 Lowerdoorapproximately inchand...

Page 16: ...rear of the machine See figure 20 To fill the solution tank follow this procedure 1 Add a cleaning chemical to the solution tank For the correct amount of chemical follow the direc tions shown on the...

Page 17: ...everse switch 8 Toreversethemachine pushinthewhitereverseswitch figure 21 item B and either the right or left forward reverse switch figure 21 item A at the same time 9 To stop release the forward rev...

Page 18: ...he lowest setting Then lower brushes until brushes are just touching the floor Activate the forward reverse switch to start motor and solution flow 7 Turn the solution knob to the right to activate th...

Page 19: ...e plug on the battery charger from the battery pack connector 3 Join the connector from the batteries to the control panel cable connection See figure 22 4 Make sure the Screen filter over the vacuum...

Page 20: ...opening on top of the tank 3 Ifatankordrainhosehasanobstruction usea pressure waterhosetoflushthetankorhose Putthewaterhose into the drain hose 4 Leavethetanksandtherecoverydrainvalveopentodry in the...

Page 21: ...e doing any maintenance Keep all fasteners tight WARNING Always wear eye protection and protective clothing when working near batteries Do not put tools or other metal objects across the battery termi...

Page 22: ...slipping To tighten the belts follow this procedure a Remove belt cover by removing screws b Loosen the 2 screws on either side of the motor pulley c Use a small prybar or large screwdriver to pry the...

Page 23: ...orized personnel only WARNING Electrical repairs must be done by authorized personnel only Consult your Clarke Authorized Service Person to do the serviceprocedures Use only genuine Clarke parts How t...

Page 24: ...nd down 8 After repositioning the brush head tighten nuts securely to approximately 236 inch lbs 9 Close the front cover 10 Close the recovery tank How to Level the Cylindrical Brush Head Thebrushhead...

Page 25: ...10072A Accessory Bag 30070A Hour Meter Kit 10656A Hard Caster Assembly 50968A Kit Solution Fill 10177A Brushes Size Description Part No Used For 26 Polyproplene 30176A General Scrubbing Hard Floors 26...

Page 26: ...Page 26 Clarke Operator s Manual Encore L26 Cylindrical NOTES...

Page 27: ...Clarke Operator s Manual Encore L26 Cylindrical Page 27 ENCORE L26 Cylindrical Section II Parts and Service Manual 70422A U S Patent No 6 760 947 No 6 105 192 No 5 383 251 No 6 557 207...

Page 28: ...arge the batteries for a full 16 hour charge Have an authorized service person repair the charger Check voltage of each cell while discharging Connect the batteries Adjust Pressure PROBLEM CAUSE ACTIO...

Page 29: ...or switch is off Batteries are unplugged Battery terminals are dirty Batteries are discharged Reset the circuit breaker Turn key or switch on Check the battery connections Check battery gauge and rech...

Page 30: ...Operator s Manual Encore L26 Cylindrical Clarke Encore L26 Cylindrical Final Assembly Drawing 7 02 1 2 3 4 5 6 4 15 8 9 8 10 11 7 8 10 11 12 13 14 8 10 11 16 17 18 9 8 19 21 23 22 20 24 25 27 28 26 3...

Page 31: ...SS 4 21 30272R Front Cover 1 22 50966A Latch Front Cover Ref 23 930090 Rivet 5 32 x 9 16 2 24 See pg34 Assembly SolutionTank Ref 25 Page 12 Battery 40136A Battery 6V 250 AH wet Stud Post 4 40137A Batt...

Page 32: ...larke Encore L26 Cylindrical Recovery Tank Assembly Drawing 7 02 Drawing 10428A 1 2 3 4 5 6 7 8A 8B 8 9 10 43 40 39 38 37 36 35 34 20 33 18 7 30 32 29 26 25 27 28 24 23 22 31 21 17 18 16 16 19 15 14 1...

Page 33: ...inge Pin included w item 10 2 17 43402A Housing Connector includedin8A 2 18 41809A Contact included in 8A 4 19 82100A Nut Strain Relief Lock 1 20 872010 Clamp Hose 1 21 35165A Hose Drain 1 22 832002 C...

Page 34: ...34 Clarke Operator s Manual Encore L26 Cylindrical Clarke Encore L26 Cylindrical Solution Tank Assembly Drawing 7 04 Drawing 10432A 18 19 20 21 25 23 24 1 2 3 4 5 6 5 7 12 5 11 5 9 13 5 8 5 14 15 16 1...

Page 35: ...olution 1 14 52817A Coupling Hosebarb 1 15 81109A Nut 8 32 ESNA SS 2 16 50966A Latch 1 17 80105A Screw 8 32 x 1 SS 2 18 50963B Screen Fill with hose retention 1 51308B Strainer withouthoseretention 1...

Page 36: ...ore L26 Cylindrical Clarke Encore L26 Cylindrical Rear Panel Assembly Drawing 7 02 Drawing 10064A 36 1 2 1 2 3 4 5 6 7 8 9 10 12 13 14 16 17 16 15 18 21 20 19 23 2 22 24 25 26 27 3 28 29 6 9 10 31 9 1...

Page 37: ...7 438360 Spring 1 18 64901A Lever Squeegee Lift 1 19 64490A Handle Squeegee 1 20 980666 Washer 3 8 Starlock 1 21 85389A Screw 3 8 16 x 5 8 1 22 68643A Plate Vacuum Wear 1 23 962968 Screw 10 24 x 2 24...

Page 38: ...6 Cylindrical Clarke Encore L26 Cylindrical Control Panel Assembly Drawing 10 02 Drawing 10336A 1 2 3 4 5 6 7 8 11 12 10 11 14 19 18 1516 1516 3 17 15 15 16 16 30 20 24 23 21 21 5 2 25 26 27 28 29 7 3...

Page 39: ...980603 Washer 4 16 920224 Nut 10 32 Hex 4 17 30062A ControlHandle 1 18 85391A Screw 20 x 1 2 SS Ref 19 87026A Washer SS Ref 20 40573A Control Solution 1 21 41422A Breaker Circuit 25 Amp Traverse 3 23...

Page 40: ...ge 40 Clarke Operator s Manual Encore L26 Cylindrical Clarke Encore L26 Cylindrical Squeegee Lift Assembly Drawing 10 03 Drawing 10075A 1 10 3 4 5 6 6 8 7 9 8 2 15 16 15 11 18 13 14 12 22 17 19 21 20...

Page 41: ...8 87031A Washer 3 8 Flat 3 9 920208 Nut 20 2 10 81111A Nut 3 8 16 ESNA 1 11 80101A Screw 20 x 3 SS 1 12 85811A Screw 5 16 18 x 1 13 67867A Nut spacer 1 14 60256A Squeegee PivotArm 1 15 81104A Nut Nyl...

Page 42: ...ke Encore L26 Cylindrical Squeegee Assembly Drawing 6 04 Drawing 10068A and 10129A Page 42 Clarke Operator s Manual Encore L26 Cylindrical 1 2 21 21 3 4 5 4 5 20 19 18 7 8 17 21 9 10 11 12 13 14 15 16...

Page 43: ...eeClamp 1 1 11 930086 Rivet 3 16 x 450 Aluminum 2 2 12 60252A Strap Clamp SqueegeeRetainer39 1 60232A Strap Clamp Squeegee Retainer 32 1 13 30069L Blade Rear Linatex 39 1 13 30067L Blade Rear Linatex...

Page 44: ...or s Manual Encore L26 Cylindrical Clarke Encore L26 Cylindrical Frame Axle Assembly Drawing 10 06 Drawing 10337A 1 2 3 4 5 6 22 16 29 16 22 7 4 3 2 8 9 10 11 13 13 11 30 18 20 8 21 22 23 32 31 24 25...

Page 45: ...e 2 11 87031A Washer flat 3 8 SS 4 12 170883 Washer 3 8 Lock 4 13 80103A Screw 3 8 24 x 1 Hex SS 4 16 980205 Washer 5 16 Fender 2 18 87026A Washer Flat SS 8 19 81217A Nut 20 SS Thin 1 20 81104A Nut 20...

Page 46: ...y Drawing 5 03 Drawing 10338A 1 1 3 4 42 6 7 8 5 12 13 10 11 9 11 14 15 26 29 30 31 32 41 39 56 54 44 59 43 55 46 70 24 50 49 5758 71 60 61 71 52 70 53 55 51 67 64 65 63 27 73 36 35 75 74 28 71 23 33...

Page 47: ...8 16 x 2 1 36 BB 006 08 Spacer Rubber 6 37 81105A Nut 3 8 16 ESNA 1 38 80158A Key 1 8 Square x 2 39 52477A Knob Clamping 2 Ref Part No Description Qty 40 61430A Motor Brush 2 41 Page 26 Brush Cylindri...

Page 48: ...er Vinyl 1 7 80124A Screw Set Brake Nut 2 to Motor Shaft 8 10160A Brake Asm 24V 1 NOTE Only use spacer ref 2 on transaxles that have a circular step and mounting nuts protruding from end of motor The...

Page 49: ...EOPRENEWASHER 1 59803A 59803A 13 FAN END BRACKET 1 14 SPACER 1 15 FAN 1 50997A 50997A 16 ROTATING FAN 1 53914A 17 SPACER 2 50999A 1 50999A 18 STATIONARY FAN 1 51043A 51043A 19 ROTATING FAN 1 51044A 51...

Page 50: ...Page 50 Clarke Operator s Manual Encore L26 Cylindrical Clarke Encore L26 Cylindrical Transaxle Drawing 7 02...

Page 51: ...8 Strain Relief A C Cord 837525 837525 9 Strain Relief D C Cord 747553 747553 10 D C Cord Assembly 51986A 51986A 11 A C Cord Assembly 51974A 908947 12 Housing Red 911470 911470 13 D C Plug Lock Key 7...

Page 52: ...arke Operator s Manual Encore L26 Cylindrical WARNING All electrical repairs must be performed by qualified personnel only Clarke Encore L26 Cylindrical Battery Charger 40512B 40506B Drawing and Parts...

Page 53: ...Clarke Operator s Manual Encore L26 Cylindrical Page 53 Clarke Encore L26 Cylindrical Connection Diagram 00968A W 7 02...

Page 54: ...Page 54 Clarke Operator s Manual Encore L26 Cylindrical Clarke Encore L26 Cylindrical Electrical Schematic 00968A E 7 02...

Page 55: ...Hardinxveld Giessendam The Netherlands 31 184 677 200 ALTO Sverige AB Molndal Sweden Aminogatan 18 Box 4029 S 431 04 Molndal 46 31 706 73 00 ALTO Norge A S Oslo Norway Bjornerudveien 24 N 1266 47 2275...

Page 56: ...plus transportation costs Warranty is rendered null and void if battery is not kept filled to the proper level with DISTILLED WATER CLARKE POLYDUR AUTOMATIC SCRUBBER SOLUTION AND RECOVERY TANK EIGHT...

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