-4-
Operation
Before commencing:
ALWAYS
ensure the work area is safe and secure.
ALWAYS
ensure the door is supported properly, ideally using a folding workbench or similar.
ALWAYS
ensure the router path is clear of any obstacles etc.
ALWAYS
ensure the router power cable is clear of the jig and is of sufficient length.
ALWAYS
read and understand the router instruction manual to ensure safe operation.
Jig Assembly
Select the plates required either 3” or 4”.
Attach the aligning/clamping sets using nuts and screws
supplied (Fig. 1), ensure the square nut sits in the recess,
DO NOT fully tighten screws, leave loose enough to allow
the clamping sets to slide backwards and forwards for
adjustment later.
Join plates using the adjustable connecting bars.
Attach both bars to the middle plate first and firmly secure
with wing screws (Fig. 2).
Attach top and bottom plates leaving wing screws loose
to enable adjustment
Fig. 1
Fig. 2
Connecting Bar
Top/Bottom Plate
Middle Plate
Wing Screw
Wing Screw
NOTE: ONLY the Top and Bottom
plates are adjustable, and can be
easily removed from assembly by
simply loosening the wing screw
and sliding the plate in direction
of arrow (Fig. 3) this allows the wing
screw to pass through keyhole.
Fig. 3
Fig. 4
Setting Width Of Hinge Recess
1. Slide the alignment/clamping block to the back
of the plate.
2. Position the knuckle of the hinge in the slot
opposite the alignment/clamping block as in
Fig. 4.
3. Push the alignment/clamping block against the
edge of the hinge as in Fig. 4.
4. Tighten the alignment/clamping block securing
screw.
5. Repeat steps, 1,2,3 &4 for the remaining
alignment/clamping sets.
