Clarke CCS305 Operating & Maintenance Instructions Download Page 17

17

1.

Raise the blade to its maximum height by using the Blade Height Adjuster
Handle mounted beneath the Lower Blade Guard box.

2.

Place a small square on the table and slide it up to the blade. Check to
ensure the blade is square - at 90°.

3.

If adjustment is required, slacken off both Blade Tilt Adjuster knobs slightly,
allowing the box to be moved, so that the blade is correctly aligned.
Finally, retighten the adjuster knobs and recheck.

4.

When the blade is square, check to ensure the pointer, mounted on the
Lower Blade Guard Box, is pointing to zero. If necessary, slacken off the
pointers’ mounting screw, zero the pointer and retighten the screw.

It should be noted that although an angle gauge is provided so that bevels
up to 45° may be produced, it should not be relied upon for absolute
accuracy. You should always check with a protractor where absolute
accuracy is desired.

B.

The Riving Knife is essential in preventing kickback and producing a good clean
cut without chattering or binding taking place.

Before use, check to ensure it is straight and directly in line with the blade,
with the correct clearance of 3mm maintained between it and the blade
along its full length (see fig. 8 on page 12).

Should the Riving Knife become out of shape or misaligned, it must be gently
eased back into line, or if the damage is more severe, it must be removed and
bent back into shape accordingly or replaced.

Adjustment is made by slackening off the two securing nuts (within the Lower
Blade Guard Box), moving the Riving Knife to achieve the correct clearance,
and finally fully tightening the securing nuts.

C.

Check to ensure the blade teeth are sharp and the blade is sound. If teeth are
chipped, or cracks are apparent, the blade must be renewed.

D

.

Always check to ensure that the Lower Blade Guard Box and the Lower Blade
Guard Box Cover are firmly secured.

E.

Ensure the Upper Blade Guard is in place, pivots freely, and falls under its own
weight.

OPERATION

1. Rip Cutting

You should always set the depth of the blade to the thickness of the wood plus
2mm. i.e. the blade should only just break the surface of the wood. This is to obtain
maximum efficiency and to protect and preserve the saw blade teeth, particularly
when cutting thin sections.

Blade depth is set by raising or lowering the blade using the adjuster handle mounted
beneath the blade guard box.

Summary of Contents for CCS305

Page 1: ...1 12in 305mm CONTRACTOR S SAW OPERATING MAINTENANCE INSTRUCTIONS 0698 Model No CCS305 Part No 6460305...

Page 2: ...the date of purchase Please keep your receipt as proof of purchase This guarantee is invalid if the product is found to have been abused or tampered with in any way or not used for the purpose for whi...

Page 3: ...hine any damaged part such as a guard etc should be checked to ensure that it will operate properly and perform its intended function Check for alignment of moving parts breakage of parts mountings an...

Page 4: ...d clean for the best and safest performance Follow maintenance instructions DON T OVERREACH Keep your proper footing and balance at all times For best footing wear rubber soled footwear Keep floor cle...

Page 5: ...ey must all be in place and securely fastened when performing any operation Use ONLY approved replacement saw blades Contact your local CLARKE dealer for advice The use of inferior blades will increas...

Page 6: ...lts and two large Saw Blade Tilt Adjuster knobs Slackening these knobs allows the complete box with motor and blade to move about the pivot bolts so that the blade may tilt by up to 45 in one directio...

Page 7: ...A 5 Scalloped Knobs 3 female small 2 male large 1 Winged Knob 4 Feet and 1 Handle assy contained in one bag In addition to the foregoing list the packing carton contains a bag with all necessary fixi...

Page 8: ...ial shouldered bolts item B from inside the box Screw on the self locking nuts ensuring the shoulders ofhe bolts are sitting snugly in the holes in both the box AND the side bracket Tighten the self l...

Page 9: ...he table insert the screws through the brackets table top and leg using the flat and spring washers supplied i e a flat washer next to the screw head and a flat washer followed by a spring washer with...

Page 10: ...the table to that carrying the short guide bar with the screws flat and spring washers provided 11 With assistance turn the table to an upright position and rock it vigorously to ensure it is complet...

Page 11: ...ide the Riving Knife through the slot in the table insert and locate it on the two studs on the upper left of the plate carrying the motor assembly shown in fig 7 Thread on the 8mm flat washers and M8...

Page 12: ...use severe injury 16 With the saw blade in place the Riving Knife must be adjusted to ensure the correct clearance is set between it and the saw blade It is important that this adjustment is maintaine...

Page 13: ...unting studs between the Riving Knife and the Blade Guard Box in order to ensure the Riving Knife is correctly in line with the Saw Blade When satisfied tighten the two self locking nuts to firmly sec...

Page 14: ...mpletely parallel to the saw blade Finally secure the complete Rip Fence assembly to the Guide Bar with the Rip Fence Support Securing Knob NOTE If the Rip Fence moves at all when the Rip Fence Suppor...

Page 15: ...loured GREEN or YELLOW GREEN The BROWN conductor to the terminal marked with a letter L or coloured RED The BLUE conductor to the terminal marked with a letter N or coloured BLACK We strongly recommen...

Page 16: ...when tilted to 450 Tilt the blade to 450 and rotate by hand to ensure there is no contact between it and the table insert Should an adjustment be necessary slacken the nuts securing the 8 countersunk...

Page 17: ...h the blade with the correct clearance of 3mm maintained between it and the blade along its full length see fig 8 on page 12 Should the Riving Knife become out of shape or misaligned it must be gently...

Page 18: ...nobs which secure the Lower Blade Guard box and position the blade using the angle gauge and pointer mounted on the side of the box If absolute accuracy is required check the blade angle with a protra...

Page 19: ...e the rip fence ensuring there will be no contact between the fence and the saw blade Tighten the hand wheels when satisfied Place the work against the Rip Fence line up the cut and with the machine r...

Page 20: ...lade securing bolt 2 3 Reassemble in reverse order ensuring a the blade teeth are the correct way round i e facing down at the front of the table b the flange is correctly mounted with the flat in the...

Page 21: ...Flange 1 AK30531 32 Washer 1 AK03032 33 Blade Securing Bolt 1 AK30533 34 Flat Washer 5mm 60 AK30534 35 Spring Washer 40 AK30535 36 Locknut M5 5 AK30536 37 Screw M5x15mm 23 AK30537 38 Screw M5x20mm 13...

Page 22: ...22 PARTS DIAGRAM 50 51 1...

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