Clarke CAT151 Operating & Maintenance Instructions Download Page 10

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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

MAINTENANCE

DAILY

1. Before use, drain water from the air-line and compressor.

2. Maintain the tool with care. Keep it oiled for optimum performance.

3. Lubricate the air tool daily with a high quality air tool oil either via an oiler in 

the air supply system or by placing a few drops into the riveter air inlet 
immediately before use. This should be carried out regardless of whether or 
not an in-line mini oiler is used. If an in-line mini oiler is not used, this 
procedure should be repeated after every two hours of constant use.

CLEANING

1. Keep the tool clean.

2. Deposits in the tool may also reduce efficiency. This can be corrected by 

cleaning the air inlet and flushing out the tool with gum solvent oil, or failing 
this, the tool should be disassembled, thoroughly cleaned, dried and 
reassembled.

3. If the tool becomes inefficient and the air supply is of good quality, it may 

be necessary to replace worn or damaged parts. You may prefer to take 
the tool to your Clarke dealer if internal maintenance is required.

CHANGING JAWS

1. Disconnect the tool from the air 

line.

2. Remove the outer cylinder (fig 9) 

using the spanner provided.

3. Use both spanners to unscrew the 

front jaw case (fig 10) from the rear 
jaw case.

4. Remove the jaws and clean with 

solvent and brush. If the teeth are 
blunted, replace with new jaws.

Reverse the above procedure to reassemble.

WARNING: MAKE SURE THAT THE AIR TOOL IS DISCONNECTED FROM THE 
AIR SUPPLY BEFORE STARTING ANY CLEANING OR MAINTENANCE 
PROCEDURES.

Summary of Contents for CAT151

Page 1: ...OPERATING MAINTENANCE INSTRUCTIONS GC0216 AIR HYDRAULIC RIVETER MODEL NO CAT151 PART NO 3120165...

Page 2: ...ws compressed air through the tool The pressure of the air forces the rivet pin into the jaws which pull the pin up into the rivet As the pin is taken up the base of the rivet expands and this joins t...

Page 3: ...bottled gas as a source of power for an air tool This product should only be used with a suitably rated compressed air supply 5 Do not connect the air hose with your finger on the trigger of the rive...

Page 4: ...orce of any kind 15 Always maintain the air tool with care Keep it clean for the best and safest performance 16 Do not force or misuse the air tool It will do a better and safer job at the rate for wh...

Page 5: ...international com OVERVIEW NO DESCRIPTION NO DESCRIPTION 1 Nosepiece 2 4 3 2 4 0 4 8 dia 7 1 4 BSP Air Inlet Connection 2 Outer Cylinder 8 Trigger 3 Hanging Ring 9 Spanner 4 Safety Cap 10 Spanner Gaug...

Page 6: ...to be increased The air hose must be rated at least 150 of the maximum operating pressure of the tool A typical air line layout is shown above If an automatic in line filter regulator is used it will...

Page 7: ...with the spanner provided 3 Remove the air hydraulic piston assembly grip the exposed nut and pull up as in Fig 2 4 Add hydraulic oil to the hydraulic cylinder until the level is just below the conne...

Page 8: ...he outer cylinder CONNECTING THE AIRLINE NOTE Ensure the air compressor is turned off 1 Remove the protective plug from the air inlet port and connect a suitable hose as shown 2 Connect the other end...

Page 9: ...nst the workpiece Always take care to drill the holes with the same size drill bit as the rivets to be used 4 Squeeze the trigger The rivet will be compressed and the rivet stem will be ejected into t...

Page 10: ...also reduce efficiency This can be corrected by cleaning the air inlet and flushing out the tool with gum solvent oil or failing this the tool should be disassembled thoroughly cleaned dried and reas...

Page 11: ...however having followed the instructions in this booklet carefully you encounter problems take the tool to your local Clarke dealer STORAGE If the tool is to be stored or is idle for longer than 24 h...

Page 12: ...e right to change specifications at any time without prior notice Model Numbers CAT151 Rivet Capacity 2 4 3 2 4 0 4 8 mm dia Operating Pressure 6 3 bar Maximum Operating Pressure 7 bar Air Consumption...

Page 13: ...13 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY...

Page 14: ...sher Brass Collar 9 Jaw Case Lock Nut 38 Valve Pusher O Ring 10 Frame O ring 39 Valve 11 Frame O ring 40 Valve Spring 12 Frame Back up ring 41 Valve cap O Ring 13 Frame 42 Valve cap 14 Oil Piston 43 F...

Page 15: ...15 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com PARTS DIAGRAM...

Page 16: ......

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