Clarke Air AP15 Operation & Maintenance Instructions Manual Download Page 6

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HVLP AP15 spray guns are fed with paint by syphon or suction from the paint cup. The air
flow through the air cap draws paint into the nozzle assembly, where it is atomised and
sprayed forward.

Mix the paint to the correct viscosity for spraying according to the manufacturers instructions,
and strain it into the paint cup through a fine mesh filter. When mixing the paint, ensure that
you have enough thinners to clean the spray gun after use.

Do not fill the paint cup to more than 3/4 full. Make sure that the top edge of the cup and
the cup sealing gasket are clean and free from damage. The cup locking lever must be
tightened firmly to prevent any leaks from around the cup rim.

Set the spray pattern and fluid flow using the adjustment screws on the spray gun. The
spray pattern is variable between round and fan by adjusting the air flow through the air
cap. Turn the spray width adjusting screw anticlockwise to increase flow and give a fan
shaped spray pattern, turning clockwise to close off the air flow will give a circular pattern.
The fan can be adjusted vertically or horizontally to suit your requirements by loosening the
knurled locking ring and turning the wings to the desired position. Set the fluid flow according
to the paint in use and the spray pattern by using the fluid flow adjustment screw;
anticlockwise to increase flow, clockwise to reduce flow. As the width of the spray is
increased, fluid flow will also need to be increased.

The air pressure needed will vary according to the paint in use, with thicker paints needing
greater pressure. For most paints, a pressure of between 22 - 43 psi is adequate.

To reduce overspray and to obtain maximum transfer efficiency, always use the lowest
possible air inlet pressure that produces an acceptable spray pattern.

The first requirement for a good resultant finish is the proper handling of the gun. The gun
should be perpendicular to the surface being covered and moved parallel with it. The
stroke should be started before the trigger is pulled and likewise , released before the
stroke is ended. This gives accurate control of the gun and material.

The distance between the gun and the surface to be covered should be 6 to 12 inches
depending on the material and atomising pressure. The material deposited should always
be even and wet. Lap each stroke over the preceding stroke to obtain a uniform finish.

NOTE: To reduce overspray and obtain maximum efficiency, always spray with the lowest
possible atomising air pressure.

Damage to the fluid needle or nozzle, or any of the air ports, will result in a faulty spray
pattern. Take care when cleaning or assembling these components.

When spraying, the gun should be held square to the surface being painted, at a distance
of 6 to 12 inches depending on the paint and atomising pressure. Keep the gun parallel to
the surface being sprayed, starting the stroke before pulling the trigger, and releasing the
trigger before ending the stroke. Overlap each stroke over the preceding stroke to obtain
an even finish. The paint cover should be even and wet when spraying.

If the gun is too far from the surface, or the paint is too thin, the paint will dry before hitting
the work, resulting in a rough, sandy finish. Allowing overspray to fall on a finished area will
also result in a rough finish. Too much paint feed or holding the gun too close to the work will
lead to runs and sagging.

USING THE SPRAYGUN

Summary of Contents for Air AP15

Page 1: ...0903 MODEL NO AP15 PART No 3090100 HVLP SPRAY GUN HVLP SPRAY GUN OPERATION MAINTENANCE INSTRUCTIONS ...

Page 2: ...CLARKE HVLP spray gun Before using the device please read this manual thoroughly and carefully follow all instructions given This is for your own safety and that of others around you and is also to help you achieve long and trouble free service from your new spray gun PARTS SERVICE TEL 020 8988 7400 or e mail as follows PARTS Parts clarkeinternational com SERVICE Service clarkeinternational com Pl...

Page 3: ...rint However CLARKE International reserve the right to change specifications at any time without prior notice HVLP SPRAY GUNS Professional spray guns with external paint mix and 1 litre syphon cup for cellulose enamels polyurethane acrylics metallics and all similar viscosity finishes SPECIFICATIONS Guarantee 2 Safety Precautions 4 General Arrangement 5 Air Supply 5 Using The Spraygun 6 Maintenanc...

Page 4: ... place when spraying ALWAYS thoroughly clean the spray gun after use See Maintenance NEVER spray paint towards people or animals In the case of injury seek expert medical advice immediately NEVER smoke while spraying or preparing paints or spray near a naked flame heat source and electric sparks Many paints are flammable NEVER allow children to use or play with this appliance NEVER spray products ...

Page 5: ... Follow the air compressor manufacturer s guidelines on installation and operation to ensure that your air supply is as clean as possible The compressed air supply line to the spray gun must be fitted with an oil and water extractor and a suitable pressure regulator Connect the air supply to the spray gun using a suitable 1 4 BSP fitting AIR SUPPLY A Paint Cup G Knurled Locking Ring B Air Inlet H ...

Page 6: ...een 22 43 psi is adequate To reduce overspray and to obtain maximum transfer efficiency always use the lowest possible air inlet pressure that produces an acceptable spray pattern The first requirement for a good resultant finish is the proper handling of the gun The gun should be perpendicular to the surface being covered and moved parallel with it The stroke should be started before the trigger ...

Page 7: ...ne oil on a fluid needle packing b air valve packing c trigger pivot point Coat the fluid control spring with vaseline CAUTION never use silicon based lubricants as this may cause paint finish defects DO NOT poke any of the holes in the air cap or nozzle with metal instruments These holes are precision drilled and can be damaged by probing with anything harder than a wooden toothpick Make sure tha...

Page 8: ...aint viscosity This should be done according to paint manufacturer s instructions and will vary according to type of paint see paint thinning on page 9 b Having mixed the paint thoroughly in a separate container pour into the spray gun paint container through a fine filter DO NOT OVERFILL SPRAY GUN PAINT CONTAINER three quarters full is maximum c It is usually best to experiment with a couple of p...

Page 9: ...secs Oil based paints 15 25 secs Enamel paints 15 25 secs Primers 20 30 secs Varnishes 20 25 secs Aluminium paints 15 25 secs Wood preservatives Do Not Dilute Wood Stains Do Not Dilute Smooth Masonry paint dilute by 5 10 Thin as required until times are achieved Ensure the paint is free from lumps or other matter if necessary strain it through a coarse filter The ideal viscosity for most paints is...

Page 10: ... 11 PARTS SERVICE TEL 020 8988 7400 or e mail as follows PARTS Parts clarkeinternational com SERVICE Service clarkeinternational com ...

Page 11: ...ustment Knob NS9619 1 15 Spring NS9120 1 16 Teflon Seal NS9119 1 1 17 Stem NS9719 1 18 Valve NS9014 1 19 Ball Bearing NS9712 1 1 20 Connector NS9015 1 21 O Ring NS1714 5 1 22 Spray Regulating Nut Assy NS1714 1 23 Stepless Regulation For Round Flat Spray NS1715 1 24 Countersunk Screw NS530120 1 25 E Ring NS1714 1 2 26 O Ring NS1723 1 27 Pin NS5301424 1 28 Trigger NS1722 1 29 Pin NS530125 1 30 Spann...

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