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Clarke 8877125, Operation & Maintenance Instructions Manual, Page: 25 / 28

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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

CONTROL PANEL

ITEM

PART NUMBER

DESCRIPTION

QTY

1

QLKJ151018

Self-Tapping Screws M4

12

2

QLKJ151019

Rear Cover

1

3

QLKJ151020

Protective Cover

1

4

QLKJ151021

Socket Head Cap Screws M5

1

5

QLKJ151022

Bridge

1

6

QLKJ151023

Copper Wire

1

7

QLKJ151024

DC Protection

1

8

QLKJ151025

Control Panel

1

9

QLKJ151014

X-Head Bolts M5

4

10

QLKJ151026

DC Socket

1

11

QLKJ15YC01

EU Socket

2

12

QLKJ151027

Indicator Light

1

13

QLKJ151028

X-Head Flat Screw M4

8

14

QLKJ15SSCH

Stop Switch / Start Switch

2

15

QLKJ151029

Wire

1

16

QLKJ151010

Hex Flange Bolts M6

5

17

QLKJ151030

Hex Flange Nuts M4

8

Summary of Contents for 8877125

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC0420 ISS 3 3 4KW INVERTER GENERATOR MODEL NO IG3500AF PART NO 8877125 ...

Page 2: ...rantee is invalid if the product is found to have been abused or tampered with in any way or not used for the purpose for which it was intended Faulty goods should be returned to their place of purchase no product can be returned to us without prior permission This guarantee does not effect your statutory rights ENVIRONMENTAL RECYCLING POLICY Through purchase of this product the customer is taking...

Page 3: ... ensure the generator is on a solid flat surface 3 Always ensure the surrounding area is free from any material that could burn or be damaged by heat 4 Never move or tilt the generator whilst it is switched on FIRE PREVENTION 1 Always switch the engine OFF when refuelling 2 Always refuel away from any source of heat 3 Always refuel in a well ventilated area 4 Only use standard unleaded petrol 5 Ne...

Page 4: ...isconnect the generator when carrying out any maintenance 3 Always ensure the generator reaches operating speed before connecting a load 4 Never allow the generator to run out of fuel when a load is connected 5 Never transport the generator with fuel in the tank 6 Do Not connect to a commercial or residential power supply e g ring main SAFETY SYMBOLS The above symbols are to be found on the produc...

Page 5: ...om or Service clarkeinternational com GENERATOR OVERVIEW NO DESCRIPTION NO DESCRIPTION 1 Fuel Supply Valve 7 Control Panel 2 Fuel Cap 8 Anti vibration Feet 3 Fuel Level Gauge 9 Dipstick 4 Frame 10 Choke Lever 5 Air Filter at the rear 11 Earth Point 6 Starting Handle ...

Page 6: ...ng point water pipe ground spike etc whenever you use this generator Before using your generator check that The generator is in good condition and free from any damage The generator is clean and free from fuel or oil spillage The generator is correctly located for use See page 3 The fuel system is intact and there is no leakage NOTE Always use a funnel to fill the fuel tank to avoid accidental spi...

Page 7: ...ck back into the oil filler tube and then remove it again Do not screw in the oil filler cap dipstick when doing this 4 If the oil level is at or below the L mark on the dipstick add oil to the crankcase Fill until the oil reaches the threads in the oil fill tube Oil capacity See page 19 We recommend the use of SAE15W40 oil in this generator available from your CLARKE dealer 5 Replace the oil fill...

Page 8: ...wly add fuel to the fuel tank maximum 13L watching the fuel level gauge as you do so RECOMMENDED FUEL We recommend the use of standard unleaded petrol IMPORTANT Do not overfill the fuel tank 4 Replace the fuel filler cap securely WARNING ALWAYS REFUEL IN A WELL VENTILATED AREA AWAY FROM ANY HEAT SOURCES WARNING ALLOW THE UNIT TO COOL DOWN BEFORE REFUELLING WARNING DO NOT LEAVE FUEL WITHIN THE REAC...

Page 9: ...hort circuit in the connected appliance If this happens proceed as follows 1 Turn off any connected electrical devices and stop the engine 2 Reduce the total wattage of connected electric devices to within the rated output of the generator 3 Check air inlet and around the control unit If any obstructions are found remove them 4 After checking restart the engine OIL ALERT The oil alert indicator Ye...

Page 10: ...rkeinternational com or Service clarkeinternational com USING YOUR GENERATOR STARTING THE ENGINE 1 Remove all connections from the AC sockets 2 Set the ECON switch to OFF 3 Set the fuel valve to the ON position as shown 4 Set the engine switch to ON ...

Page 11: ...stance Then pull sharply to start the engine NOTE You may have to do this more than once NOTE When you first start the generator the overload indicator may light up for a few seconds this is normal If the overload indicator is still lit after 5 seconds stop the engine and contact your CLARKE dealer 7 Once the engine has warmed up move the choke to the run position WARNING ONCE THE GENERATOR HAS ST...

Page 12: ...sure the appliance is turned off before connecting it to the generator CAUTION THE ECONOMY CONTROL DOES NOT WORK EFFECTIVELY IF THE ELECTRICAL APPLIANCE REQUIRES BURSTS OF POWER CAUTION TURN THE ECONOMY CONTROL FEATURE OFF WHEN CONNECTING HIGH LOAD APPLIANCES OR WHEN CONNECTING TO THE DC OUTPUT CAUTION MAKE SURE THAT THE APPLIANCE BEING CONNECTED IS IN GOOD WORKING ORDER IF IT BEGINS TO ACT ABNORM...

Page 13: ...ltage across the battery regularly during charging and disconnect the battery when the voltage reaches 14 4 volts Do not allow the clamps to touch each other whilst connected to the generator DC OVERLOAD PROTECTOR If the DC overload protector activates wait for a few minutes and then press the DC overload protector button shown on the right WARNING FOR YOUR SAFETY PERFORM THE FOLLOWING INSTRUCTION...

Page 14: ...rvice clarkeinternational com SHUTTING DOWN THE GENERATOR 1 Turn off and disconnect any electric devices 2 Set the engine switch to the 0 OFF position To stop the generator in an emergency simply set the engine switch to OFF 3 Set the fuel valve to the OFF position as shown ...

Page 15: ...ster 4 Replace the drain plug 5 Fill the crankcase with engine oil Fill until the oil reaches the threads in the oil fill tube Oil capacity See page 19 We recommend the use of SAE15W40 oil in this generator available from your CLARKE dealer 6 Replace the dipstick ENVIRONMENTAL PROTECTION One of the most damaging sources of pollution is oil Do not throw away used engine oil in with your domestic ru...

Page 16: ...supplied to remove the spark plug 3 Remove any carbon that has accumulated around the electrode 4 Check the spark plug gap a it should be between 0 7 and 0 8 mm adjust if necessary 5 Check the overall condition of the spark plug for erosion or pitting and replace if necessary 6 Reinstall the spark plug and replace the spark plug cap CAUTION ALLOW THE ENGINE TO COOL BEFORE REMOVING THE SPARK PLUG A...

Page 17: ...ARKE spare parts department for a replacement If the filter is dirty wash in a solution of warm water and mild detergent and rinse thoroughly Leave the filter to dry completely once it is dry immerse in clean engine oil and squeeze to remove excess oil 4 Replace the filter to its original position and replace the air filter cover CAUTION DO NOT USE THE GENERATOR WITHOUT THE AIR FILTER FITTED THIS ...

Page 18: ...e generator Disconnect device from the generator The generator fails to generate electrical output The device you are trying to power is faulty Ensure the device you want to power is working properly The AC breaker is switched off Switch the AC breaker on Worn generator brushes Have your CLARKE dealer replace the brushes Damaged cables Replace cables The generator is difficult to start The air fil...

Page 19: ...13 Fuel consumption 420 g kwh Maximum run time 75 Load 8 hours Engine oil type SAE15W40 Engine oil capacity L 0 6 Guaranteed sound power LWA dB 96 Generator Rated Frequency Hz 50 AC Output Voltage V 230 DC Output Voltage V 12V Max 8A Rated Power W 3200 Max Rated Power W 3400 Dimensions Length mm 520 Width mm 440 Height mm 470 Unpacked Weight kg 35 Environmental Sound pressure level 73 6 dB Sound p...

Page 20: ...TION QTY 1 QLKJ151001 Hex Flange Bolt M5 5 2 QLKJ151002 Recoil Starter Assembly 1 3 QLKJ151003 Engine 1 4 QLKJ151004 Exhaust Gasket 1 5 QLKJ151005 Hex Nut M6 2 6 QLKJ151006 Insulation Board 1 7 QLKJ151007 Hex Socket Head Cap Screw M8 4 8 QLKJ151008 Muffler Support Plate 1 1 9 QLKJ151009 Muffler Support Plate 2 1 10 QLKJ151010 Hex Flange Bolt M6 2 11 QLKJ151011 Muffler 1 ...

Page 21: ...ional com FUEL TANK ASSEMBLY ITEM PART NUMBER DESCRIPTION QTY 1 QLKJ151010 Hexagon Flange Bolts M6 4 2 QLKJ151012 Bushing Ø8xØ6x9 4 3 QL140831 Rubber Washer 4 4 KJ151013 X Head Hex Bolts M5 2 5 KJ151014 Tank Cap 1 6 KJ151015 Filter screen 1 7 KJ151016 Fuel Tubing 1 8 KJ151017 Fuel Level Gauge 1 ...

Page 22: ... or Service clarkeinternational com INVERTER ASSEMBLY ITEM PART NUMBER DESCRIPTION QTY 1 QLKJ151010 Hex Flange Bolts M6 5 2 QLKJ151031 Front Cover 1 3 QLKJ151032 Bushing Ø6 5xØ9x7 8 4 QLKJ151033 Inverter Unit 1 5 QLKJ151034 Rear Cover 1 6 QLKJ151035 Waterproof Rubber 1 ...

Page 23: ...ex Flange Bolts M6 16 2 QLKJ151035 Muffler Cover 1 3 QLKJ151036 Spring Foot 4 4 QLKJ151037 Engine Floor 6 5 QLKJ151038 Hex Flange Bolts M8 2 6 QLKJ151039 Hex Flange Nuts M8 6 7 QLKJ151040 Rubber Foot 4 8 QLKJ151041 Hex Flange Nuts M6 4 9 QLKJ151042 Left Panel 1 10 QLKJ151043 Right Panel 1 11 QLKJ151044 Choke Line 1 12 QLKJ151045 Fuel switch 1 13 QLKJ151046 Outer Frame 1 ...

Page 24: ...Parts clarkeinternational com or Service clarkeinternational com PROTECTIVE COVER ITEM PART NUMBER DESCRIPTION QTY 1 QLKJ151010 Hex Flange Bolts M6 5 2 QLKJ151018 Self Tapping Screws M4 6 3 QLKJ151047 Panel 1 4 QLKJ151020 Protective cover 1 ...

Page 25: ...Cover 1 4 QLKJ151021 Socket Head Cap Screws M5 1 5 QLKJ151022 Bridge 1 6 QLKJ151023 Copper Wire 1 7 QLKJ151024 DC Protection 1 8 QLKJ151025 Control Panel 1 9 QLKJ151014 X Head Bolts M5 4 10 QLKJ151026 DC Socket 1 11 QLKJ15YC01 EU Socket 2 12 QLKJ151027 Indicator Light 1 13 QLKJ151028 X Head Flat Screw M4 8 14 QLKJ15SSCH Stop Switch Start Switch 2 15 QLKJ151029 Wire 1 16 QLKJ151010 Hex Flange Bolts...

Page 26: ...ATOR ASSEMBLY ITEM PART NUMBER DESCRIPTION QTY 1 QL94301060802200 Locating Pin Ø6 3xØ8x22 4 2 QL31120BF3030200 Stator Assy 1 3 QLKJ151010 Hex Flange Bolt M6 1 4 QL31130CD3031000 Rotor Assy 1 5 QL19511B3010100 Fan 1 6 QL2845116812000 Starter Cup 1 7 QLG166741400000 Nut M14x1 5 1 8 QL1961016811000 Wind Cover 1 ...

Page 27: ...27 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY ...

Page 28: ......

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