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6

OPERATION

Before use, inspect the jack for oil leaks or any other sign of damage. Should 
any be apparent, have the jack repaired by a qualified technician.

1. Ensure the vehicle to be raised is stable and on firm level ground with the 

wheels chocked.

2. To ensure safe lifting, position the jack at a 90

o

 angle to the vehicle and 

under the appropriate jacking point.

• Consult the vehicle handbook to determine suitable jacking points.

3. Twist the handle clockwise until it stops to close the control valve.

4. Pump the handle to raise the saddle is in contact with the jacking point.

5. Make sure that the saddle is in full contact with the lifting point and that 

there is nothing that will prevent a clean lift. Keep all personnel at a safe 
distance before lifting the vehicle.

6. Continue pumping the handle until the vehicle is at the required height.

CAUTION:

 Observe the vehicle carefully during the lifting operation. 

The jack should move in the direction of the vehicle during lifting. 
Should this not be the case, there is a strong possibility that the 
vehicle will slide off the jack.

7. Position axle stands directly beneath suitable supporting points on the 

vehicle and very gently twist the handle anti-clockwise.

8. This will open the control valve to lower the load onto the stands.

• Make sure that the axle stands are in good condition and that they 

can hold the load.

9. Ensure that the axle stands cannot move when supporting the load. Use 

suitable wheel chocks to stop the vehicle from moving.

NOTE:

The jack may move slightly during operation. It is important 
therefore, that the floor is clean and completely free from debris.

10. To stop it lowering at any point, turn the handle clockwise again. Always 

avoid a rapid descent by turning the handle slowly.

11. Carefully lower the vehicle onto the axle stand, checking constantly, 

preferably with an assistant, that the vehicles jacking point rests snugly and 

WARNING: NEVER WORK ON THE VEHICLE WHEN SUPPORTED ONLY BY A 
JACK. THIS IS HIGHLY DANGEROUS. THE VEHICLE SHOULD BE SUPPORTED 
ON AXLE STANDS OR SUITABLE SUPPORTS, BENEATH THE CORRECT 
JACKING/SUPPORT POINTS.

Summary of Contents for 7621000

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS DL1021 3 TONNE TROLLEY JACK MODEL NO CTJ3QLGB PART NO 7621000...

Page 2: ...keep your receipt which will be required as proof of purchase This guarantee is invalid if the product is found to have been abused or tampered with in any way or not used for the purpose for which it...

Page 3: ...work under the raised vehicle until it is supported by suitable means e g axle stands NEVER rely on the jack to support the vehicle by itself 7 NEVER push a load off the jack 8 Ensure that all personn...

Page 4: ...rom the rear of the handle housing shown and insert the handle into the housing ensuring the square drive on the end of the handle engages fully with the square spigot within the housing 4 Tighten the...

Page 5: ...trol handle clockwise and pump to raise the jack to its full height Pump the handle again several full strokes 4 Test the jack and if efficiency is still low repeat the above procedure with the oil fi...

Page 6: ...of the vehicle during lifting Should this not be the case there is a strong possibility that the vehicle will slide off the jack 7 Position axle stands directly beneath suitable supporting points on t...

Page 7: ...il should be almost level with the bottom of the oil filler hole Oil can be topped up using CLARKE Hydraulic Oil p n 3050830 1 litre 4 Purge any air from the system and replace the oil plug 5 Dispose...

Page 8: ...ic system See Checking and Maintaining the Oil Level section on page 7 The lifting arm is sinking under load As Above Follow the instructions provided for previous problem Should this still not elimin...

Page 9: ...9 DECLARATION OF CONFORMITY...

Page 10: ...10 COMPONENT PARTS GENERAL ASSEMBLY...

Page 11: ...Frame Assembly 34 Spur Gear 10 Spring Washer M8 35 Spring Washer M10 11 Nut M8 36 Nut M10 12 Connecting Rod Pintle 37 Pump Plunger Pin 13 Washer M16 38 Power Unit Assembly 14 Spring Washer M16 39 Oil...

Page 12: ......

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