WARNING: Read these instructions before using the machine
OPERATION & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS GC0220 - rev 4
12 TONNE HYDRAULIC PRESS
MODEL NO: CSA12F
PART NO: 7613020
Page 1: ...WARNING Read these instructions before using the machine OPERATION MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC0220 rev 4 12 TONNE HYDRAULIC PRESS MODEL NO CSA12F PART NO 7613020 ...
Page 2: ...EE This CLARKE product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase Please keep your receipt as proof of purchase This guarantee is invalid if the product is found to have been abused or tampered with in any way or not used for the purpose for which it was intended Faulty goods should be returned to their place of purchase no product can be returned ...
Page 3: ... Do not work directly in front of the press when it is in use Never tamper with the press The safety valve is calibrated and sealed at the factory do not attempt to change the setting Use only the recommended hydraulic oil Always apply the load under the centre of the ram Offset loads can damage the ram or ram mount and may cause the work piece to eject Before use check for signs of cracked welds ...
Page 4: ...s purpose IMPORTANT Do not locate your press where it will be open to the elements as severe weather conditions will damage the hydraulic parts 1 Attach the feet and the bottom cross member to the side supports using the nuts bolts and washers 2 Add the stay bars to each side and bolt into place 3 Bolt one of the cross beams to the side supports Attach the ram baseplate to the cross beam securing ...
Page 5: ...port at a height of your choosing Then lower the bed frame onto the pins 9 Screw the pressure gauge to the connecting nut on top of the ram cylinder Seal the thread with PTFE tape ensuring it is tight when the gauge is facing the front of the press 10 Pass the hydraulic hose through the gap between the two cross beams Unfasten the protective hose caps and screw the hose onto the threaded connectio...
Page 6: ...t head bolts from below then screw the pump handle into the pump actuating lever 16 A set of mandrels complete with storage bracket is available from your Clarke dealer If this is provided bolt the mandrel storage bracket to the side of the frame using the bolts supplied 17 If fitted store the mandrels including the adaptor in their positions on the bracket PUMP RAM OPERATION 1 Before using the pr...
Page 7: ...ht with the supporting pins fully home POSITIONING THE RAM The ram can positioned as required by sliding it along the cross beam Lock it in position with the socket head adjusting bolt on each side Always position the ram directly above the workpiece FITTING THE MANDRELS OR PRESSURE CAP Four mandrels are provided any of which may be connected to the end of the ram using the adaptor supplied Altern...
Page 8: ...e and supported by packing or shims where required Steel pressing plates are supplied which locate on the bed Place the workpiece on a combination of these to give it stability NOTE Any packing pieces or shims used MUST be capable of withstanding the pressure that will be brought to bear and MUST be of sufficient size with sufficient surface area so as to avoid the possibility of slipping or sprin...
Page 9: ...he release valve anticlockwise in small increments to release ram pressure and allow removal of the workpiece MAINTENANCE A visual inspection must be made before each use of the press checking for leaking hydraulic fluid and damaged loose or missing parts Owners and or users should be aware that repair of this equipment requires specialised knowledge and facilities It is recommended that a thoroug...
Page 10: ...oduct and the oil according to local regulations TROUBLESHOOTING ACCESSORIES 7 piece mandrell adaptor kit for CSA12F Press part no 7615060 Also listed as items 14 34 39 on the parts list pages 12 13 Problem Probable Cause Remedy Pump unit will not work Dirt on valve seat warn seals Bleed pump unit or have unit overhauled with new seals Pump will not produce pressure Pump feels hesitant under load ...
Page 11: ...11 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com FRAME ASSEMBLY PARTS DIAGRAM ...
Page 12: ...ump Assembly 6 Lower Collar 26 Bolt M6 x 16 Hex Hd 7 Hydraulic Hose 27 Washer 6mm 8 Cross beam 28 Bolt M8 x 16 9 Bolt M12 x 35 29 Washer 8 mm 10 Washer 12mm 30 Stay Bar 11 Spring Washer 12mm 31 Foot 12 M12 Nut 32 Pump Support Plate 13 Side Support 33 Connecting Nut 14 Mandrell Adaptor Bracket 34 15mm Mandrell 15 Bolt M12 x 30 35 25mm Mandrell 16 Heel Blocks 36 40mm Mandrell 17 Press Bed 37 50mm Ma...
Page 13: ... x 25 R10 O Ring R19 Ram Piston R2 O Ring R11 O Ring 40 x 5 3 R20 Grub Screw M6x10 R3 Connector R12 Sealing Ring R21 Washer R4 Gauge Coupling R13 O Ring 45x2 65 R22 Bolt M8 x 12 R5 Dust Cap R14 O ring 46 5 x 1 5 R23 Threaded End R6 Connector Nut R15 Distance Piece R24 Cap Piece R7 Bolt M8 x 30 R16 Spring R25 Upper Ring R8 Cylinder R17 Nut M8 R26 Locking Collar R9 Circlip R18 O Ring 29 5x3 55 ...
Page 14: ...ng Hose P03 Bleed Screw P16 Sealing Washer P29 Hose Connection P04 Cylinder Body P17 Piston Ring P30 Dust Cover P05 O Ring P18 Piston P31 Steel ball P06 End Housing P19 Sealing Ring P32 Seat P07 O ring P20 O Ring P33 Spring P08 Bolt P21 Operating Rod P34 O Ring P09 O ring P22 Operating Yoke P35 Relief Valve Body P10 Steel Ball P23 Locating Pin P36 Plastic Cap P11 Steel Ball P24 Pivot Pin P37 O Rin...
Page 15: ...15 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY ...
Page 16: ......
