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OPERATION & MAINTENANCE

INSTRUCTIONS

        ORIGINAL INSTRUCTIONS                                                   GC0320 - ISS 1

1.5 TONNE TROLLEY JACK

MODEL NO: 

CTJ1500QL

PART NO: 7612633

Summary of Contents for 7612633

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC0320 ISS 1 1 5 TONNE TROLLEY JACK MODEL NO CTJ1500QL PART NO 7612633 ...

Page 2: ...chase giving you long and satisfactory service Users must read these instructions before using this product Keep this document in a safe place for future reference SPECIFICATIONS Model number CTJ1500QL Part number 7612633 Rated Load 1 5 tonne 1500kg Length not including handle 555 mm Width 240 mm Height 200 mm Height of saddle from floor minimum 88 mm Height of saddle from floor maximum 358 mm Lif...

Page 3: ...t move a load using the jack as a dolly 9 DO NOT use to lift people and ensure that no one is in the vehicle during lifting 10 Make sure that the jack is on a firm level base and there is no possibility of it slipping when under load 11 Only use the jack on solid ground preferably concrete Avoid tarmacadam as the jack could sink in 12 Make sure the load is taken by the full saddle and that the poi...

Page 4: ...ol valve at the base of the yoke 2 Remove the travel block by pressing the handle yoke down wards and pulling the block away 3 Tighten the thumb screw to secure the lower handle to the jack 4 Add the upper handle by sliding it onto the lower handle until the spring loaded pin clips in place PURGING AIR FROM THE SYSTEM If air bubbles become trapped inside the hydraulic system during shipping or tra...

Page 5: ...t with adjacent objects when tilted by the jacking operation 3 Position the jack so that the saddle is directly beneath the lifting point Consult the vehicle handbook to determine suitable lifting points 4 Ensure the jack wheels are free to move and there are no obstructions 5 Twist the handle clockwise to close the control valve 6 Pump the handle to raise the saddle until it reaches the jacking p...

Page 6: ...enly as this impose undue strain on the jack internal parts and damage the vehicle 14 Always avoid a rapid descent by turning the handle slowly 15 Completely remove the jack from the vehicle SUITABLE AXLE STANDS FOR USE WITH THIS JACK CAX2TF 2 Tonne Folding Axle Stand part no 7600015 CAX2TA 2 Tonne Aluminium Axle Stand part no 7600010 CAX3TP 3 Tonne Axle Stand part no 7600065 CAX3TBC 3 Tonne Axle ...

Page 7: ...rtment ENVIRONMENTAL PROTECTION One of the most damaging sources of environmental pollution is oil products Never throw away used hydraulic oil with domestic refuse or flush it down a sink or drain Collect any hydraulic oil in a leak proof container and take it to your local waste disposal site If disposing of this product or any damaged components do not dispose of with general waste This product...

Page 8: ...n to your dealer for repair Pump feels Spongy Low oil level Air in hydraulic system Check for leakage and top up if required as on page 7 Purge the system as on page 4 Handle raises or flies back under load Air in hydraulic system Purge the system as on page 4 Jack will not lift full height Low oil level Air in hydraulic system Check for leakage and top up if required as on page 7 Purge the system...

Page 9: ...9 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY ...

Page 10: ...10 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com COMPONENT PARTS GENERAL ASSEMBLY ...

Page 11: ...axle 38 Washer M8 13 Handle assembly 39 Spring washer M8 14 Foam protective pad 40 Washer M14 15 Spring section 41 Nut M14 16 Pan head socket screw M8x16 42 Washer M10 17 Castor mounting block 43 Pan head screw M10x20 18 Rear castor assembly with nut 44 Handle socket shaft 19 Saddle pad 45 Return spring 20 Saddle pivot 46 Circlip 19mm 21 Saddle 47 Rubber sleeve 22 Front wheel shaft 48 Frame tie ba...

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