Clarke 7230160 Operation & Maintenance Instructions Manual Download Page 5

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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

ASSEMBLY

INSTALL THE SUCTION HOSE

1. Put the rubber washer into the 

adaptor.

• Make sure that it is seated 

correctly.

2. Screw the adaptor onto the 

pump securely.

3. Slide the hose on to the adaptor 

and lock in position with the 
jubilee clip supplied.

4. Install the strainer on to the other 

end of the hose following the 
picture on the right.

Summary of Contents for 7230160

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS LS0817 ISS 1 ENGINE DRIVEN SEMI TRASH 3 PUMP MODEL NO PS75 PART NO 7230160...

Page 2: ...receipt which will be required as proof of purchase This guarantee is invalid if the pump has been abused tampered with or not used for its primary function Faulty goods must be returned to their pla...

Page 3: ...ss on the pump causing damage If you use rigid piping it must be supported to eliminate stress on the connections 9 DO NOT refuel the engine while it is operating and let the engine cool sufficiently...

Page 4: ...r is recommended Wear protective hair covering to contain long hair 5 Always wear safety glasses Everyday glasses are not safety glasses CARE OF PUMPS 1 The Clarke service department must replace dama...

Page 5: ...L THE SUCTION HOSE 1 Put the rubber washer into the adaptor Make sure that it is seated correctly 2 Screw the adaptor onto the pump securely 3 Slide the hose on to the adaptor and lock in position wit...

Page 6: ...Service clarkeinternational com INSTALL THE DISCHARGE HOSE 1 Put the rubber washer into the adaptor Make sure that it is seated correctly 2 Screw the adaptor onto the pump securely 3 Slide the hose o...

Page 7: ...longer than necessary That will enable the pump to produce the greatest output with the least self priming time As head pumping height increases pump output decreases The length type and size of the...

Page 8: ...Do not screw in the oil filler cap dipstick when doing this 4 If the oil level is at or below the L mark on the dipstick add oil to the crankcase Fill until the oil touches the threads in the oil fil...

Page 9: ...l tank is a fuel filter which collects contaminants as you refuel 2 Slowly add fuel to the fuel tank Make sure that the fuel level is not above the maximum fuel level mark in the fuel filter 3 Replace...

Page 10: ...Completely fill the pump chamber with water 4 Reinstall the filler cap and tighten it securely WARNING WHEN YOU OPERATE THE PUMP THE EXHAUST MUFFLER WILL BE VERY HOT WARNING DO NOT OPERATE THE ENGINE...

Page 11: ...tional com START THE ENGINE 1 Set the fuel valve to the ON position 2 To start a cold engine move the choke lever to the OFF position To restart a warm engine leave the choke lever in the ON position...

Page 12: ...from a cold start move the choke lever to the ON position SETTING THE ENGINE SPEED After starting the engine move the throttle lever to the FAST position for self priming and check pump output Pump o...

Page 13: ...ne switch to OFF 1 Use the throttle lever to decrease engine speed to minimum 2 Set the engine switch to OFF 3 Turn the fuel valve to OFF AFTER USE 1 Remove the pump drain plug and drain the pump cham...

Page 14: ...tional com MAINTENANCE CLEARING BLOCKAGES 1 Remove the hoses and adaptors from the pump 2 Remove the four bolts shown in the picture 3 Remove the front cover 4 Clear debris and clean the inner parts u...

Page 15: ...oil when the engine is warm this will make sure that the oil flows out faster 4 Replace the drain plug 5 Fill the crankcase with engine oil Fill until the oil touches the threads in the oil fill tube...

Page 16: ...ve the spark plug cap from the spark plug 2 Use the spark plug spanner supplied to remove the spark plug 3 Remove any carbon that has collected around the electrode 4 Check the spark plug gap a it sho...

Page 17: ...ds the air filter in position 3 Remove the air filter element 4 Clean the air filter or replace if necessary If the filter is dirty wash the filter in a solution of warm water and mild detergent and r...

Page 18: ...nst the engine and pull the starter cord If a spark is present but engine will not start consult your Clarke dealer The engine stops and will not restart No fuel in tank Add fuel to the tank The pump...

Page 19: ...n is oil Do not discard used oil with domestic refuse or flush down a sink or drain Collect the oil in a leak proof container and take it to your local waste disposal site Low output from pump The eng...

Page 20: ...OT SEWAGE Max solids in suspension 15 mm Inlet Outlet Size 3 BSP Maximum Flow 750l min 45m3 h max Max Head 23 m Suction Head 7 8 m Max Pressure 2 3 bar Run time 75 rated load 3 hrs Engine type speed 7...

Page 21: ...R DESCRIPTION PART NUMBER 4 GASKET CYLINDER HEAD ZG12131Z530320 5 CYLINDER HEAD COVER SUBASSEMBLY ZG12410Z440210 6 CYLINDER HEAD COVER GASKET ZG12004Z440210 7 BREATHER TUBE ZG17004Z440110 8 BOLT ZG900...

Page 22: ...R DESCRIPTION PART NUMBER 1 CRANKCASE SUBASSEMBLY ZG11310Z530410 2 ENGINE OIL SENSOR ZG37060Z010110 3 GOVERNOR GEAR ASSEMBLY ZG16400Z010110 7 GOVERNOR ARM ZG16061Z010110 8 DRAIN PLUG BOLT ZG11007Z0101...

Page 23: ...3 COVER SUBASSEMBLY CRANKCASE NUMBER DESCRIPTION PART NUMBER 1 CRANKCASE COVER ZG11411Z440210 2 BEARING ZG905470205CL 3 OIL SEAL ZG90682Z300110 4 CRANKCASE GASKET ZG11001Z440110 5 PIN ZG90502081200 6...

Page 24: ...TAKE VALVE ZG12111Z010110 5 VALVE SPRING SEAT ZG12112Z010110 6 EXHAUST VALVE RETAINER ZG12107Z010110 7 VALVE R0TATOR ZG12104Z010110 8 SEAL GUIDE ZG12101Z020110 9 VALVE TAPPET ZG14081Z040110 10 VALVE L...

Page 25: ...OD FIG 6 CRANKSHAFT CONNETING ROD NUMBER DESCRIPTION PART NUMBER 1 PISTON PIN CLIP ZG13122Z010110 2 PISTON ZG13111Z140220 3 PISTON PIN ZG13121Z010110 4 CONNECTING ROD ZG13010Z440210 6 THE FIRST RING Z...

Page 26: ...E mail Parts clarkeinternational com or Service clarkeinternational com FIG 7 RECOIL STARTER NUMBER DESCRIPTION PART NUMBER 1 RECOIL STARTER ASSEMBLY ZG28200Z440110 2 BOLT ZG90001060803 3 RECOIL START...

Page 27: ...R SHIELD NUMBER DESCRIPTION PART NUMBER 1 SHROUD ZG28110Z010410 2 CYLINDER BODY SHROUD ZG19304Z010110 3 LOWER SHIELD ZG19340Z010120 4 OIL PROTECTOR ZG37050Z010210 5 SWITCH SUBASSEMBLY STOP ENGINE ZG35...

Page 28: ...clarkeinternational com FIG 9 CARBURETOR ASSEMBLY NUMBER DESCRIPTION PART NUMBER 1 CARBURETOR ASSEMBLY ZG16100Z530410 2 AIR CLEANER GASKET ZG17001Z010210 3 CARBURETOR GASKET ZG16001Z010110 4 CARBURET...

Page 29: ...tional com or Service clarkeinternational com FIG 10 AIR CLEANER FIG 11 FLYWHEEL IMPELLER STARTER PULLEY IGNITION COIL NUMBER DESCRIPTION PART NUMBER 1 NUT ZG903050600 2 AIR CLEANER ZG17100Z440220 NUM...

Page 30: ...m FIG 12 MUFFLER ASSEMBLY 2 STARTER PULLEY ZG28002Z260210 3 IMPELLER ZG19352Z440110 4 FLYWHEEL SUBASSEMBLY ZG13510Z440110 7 BOLT ZG90001062501 9 IGNITION COIL ZG30400Z300110 NUMBER DESCRIPTION PART NU...

Page 31: ...IPTION PART NUMBER 1 FUEL TANK ZG16620Z440510 2 FUEL STRAINER ZG16652Z010710 3 FUEL TANK COVER ZG16730Z440320 4 FUEL TANK OIL OUTLET SUBASSEMBLY ZG16680Z010110 5 CLAMP ZG90685Z030220 6 TUBE FUEL ZG906...

Page 32: ...Y NUMBER DESCRIPTION PART NUMBER 1 THROTTLE CONTROL ASSEMBLY ZG16520Z010420 11 BOLT ZG90001061001 12 GOVERNOR SPRING ZG16063Z050120 13 GOVERNEOR ROD ZG16062Z010110 14 THROTTLE VALVE RETURNING SPRING Z...

Page 33: ...ER ZG90408080001F6806 10 WATER INLET ZGGMQGZ804525F6810 11 INLET WATER GASKET ZGGMQGZ804525F6811 12 THREAD PLUG ZGGMQGZ804525F6812 13 SCREW PLUG WASHER ZGGMQGZ804525F6813 14 WATER OUTLET ZGGMQGZ804525...

Page 34: ...Y ZGGMQGZ804525F6826 27 WATER PUMP JOINT ZGGMQGZ804525F6827 28 WASHER ZGGMQGZ804525F6828 29 BOLT ZGGMQGZ804525F6829 30 WATER PUMP ASSEMBLY ZGGMQGZ804525F6830 NUMBER DESCRIPTION PART NUMBER 1 ENGINE FR...

Page 35: ...35 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY...

Page 36: ......

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