Clarke 6500860 Operating And Maintenance Instructions Manual Download Page 8

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Fig. 20

Remove 2 screws securing belt safety cover and remove cover to expose the drive belt

(see Fig. 19& 20).

Whilst rotating the blade cylinder by hand, ease the belt off the small pulley by applying

side pressure to the belt as the pulley rotates.
Remove  the  belt,  working  it  between  the  large  pulley  and  the  left  hand  guide  shaft

spring.

IMPORTANT

When  carrying  out  this  procedure,  it  is  recommended  that  a  pair  of  good  quality

industrial  gloves  is  worn  to  protect  against  cuts  etc.  Also  take  care  fingers  are  not

trapped between the belt and pulleys.

When  fitting  new  belt,  ensure    the  belt  is  centralised  on  both  pulleys,  and  that  all    the

grooves in the pulleys are used.
With the new belt in situ, reassemble the machine in reverse order, taking care to fit all

lockwashers  etc,  and  ensuring  all  screws  etc  are  tightened  sufficiently,  DO  NOT

overtighten.
After fitting new belt or blades, when first starting the machine allow it to run for a couple

of  minutes  before  attempting  to  use  it.  If  any  unusual  noises  or  excessive  vibration  is

detected,  switch  off  and  isolate  from  the  main  electrical  supply  by  removing  the  plug

from the socket.
Investigate the cause and rectify before

attempting to switch on and use again.
Anti  Kick  back  Mechanism
The  effectiveness  of  the  device  for  the

prevention  of  kickback  should  be

regularly  inspected  to  ensure  safe

operation.
The  kick  back  claws  are  located  at  the

front of the machine (see Fig. 21).
Ensure  all  the  claws  are  in  place,  not

broken, and move freely on the shaft, if

any  claws  are  broken  or  missing,  these

must  be  replaced  before  using  the

thicknesser  again.

Fig. 19

Small  Pulley

Drive  Belt

Belt Guard

L/H Guide Shaft Spring

Anti Kick Back Claws

Fig. 21

Dust  Extraction
The thicknesser is provided with a dust extraction facility, where a vacuum extractor or

dust  bag  may  be  connected.  An  adapter  is  provided  for  this

purpose,  and  must  be  fitted  at  all  times  whether  using  dust

extraction  or  not,  this  is  a  safety  requirement  which  prevents

finger access to the blades.

The  adapter  fitting  is  a  bayonet  type  and  is  simply  fitted  by

pushing  onto  the  outlet  port  on  the  rear  of  the  machine  and

twisting  clockwise,  once  in  position,  the  adapter  must  be

secured  in  position  by  tightening  both  screws,  Do  Not

overtighten.
Please note however, using dust extraction does not preclude the user

from wearing a face mask to prevent the inhalation of dust particles.

Fig. 4

1

2

Fig. 3c

3. Place straight edge across the centre

of the base plate and the infeed roller

Fig. 3c, there should now be a gap

between the straight edge and infeed

roller. Whilst holding the straight edge

flat on the base plate, slowly turn one

of the allen screws ‘B’ Fig. 3b in a

clockwise  direction,  keep  turning

screw until the roller is just clear of the

straight edge. Gently tighten the

locknut ensuring the allen screw

doesn’t move, check with straight

edge the roller is still clear, if not readjust.

Carefully turn the other allen screw clockwise until it just touches the bracket

without  raising the roller, tighten the locknut ensuring screw doesn’t move, recheck

the roller is just clear of the straight edge, check both ends as well as the centre, if

necessary  readjust  as  required.

Once satisfied the roller is just clear of the straight edge along its full length, carefully

ensure both locknuts are firmly tightened, ensuring the allen screws do not move.

4. Whilst holding the straight edge flat across one end of the base plate and roller,

loosen the corresponding screws ‘A’ Fig. 3a and adjust the roller so that it just touches

the straight edge, carefully tighten screws, repeat for other end.
Recheck other end and adjust if necessary.
Once satisfied the roller is level with the base plate, carefully ensure all screws and

nuts are securely tightened.

Once all screws and nuts are tight, recheck and if necessary readjust as required.

Repeat steps 1 - 4 for the outfeed roller.

Fig. 3b

‘B’

2. Loosen locknut and unscrew allen screws ‘B’ Fig. 3b approx

4 full turns anticlockwise.

Repeat for other side, infeed roller should now lower as the

second screw is turned.

Summary of Contents for 6500860

Page 1: ...0804 Part No 6460200 MODEL No CPT250 Part No 6500860 10 PORTABLE THICKNESSER 10 PORTABLE THICKNESSER OPERATING AND MAINTENANCE INSTRUCTIONS...

Page 2: ...0 Voltage 230vac Power Input 1250Watts No Load Speed 8000 rpm Weight 27 Kg Sound Power Level 107 3 dBLwa Feed Speed 8 m min Max Cutting Depth 2 5mm Max Machining Width 254mm Min Machining Width 19mm M...

Page 3: ...RVICE Service clarkeinternational com 17 2 Item Part No Description Qty 93 1 TMCPT25093 1 Screw ST3 9x22 4 93 2 TMCPT25093 2 Connection Box Cover 1 93 3 TMCPT25093 3 Fuse 1 93 4 TMCPT25093 4 Connector...

Page 4: ...ions and the specific potential hazards peculiar to it Read and become familiar with the entire operating manual 2 ALWAYS use a face or dust mask if operation is particularly dusty 3 ALWAYS check for...

Page 5: ...ical outlet when adjusting changing parts or working on the machine 17 NEVER operate machine while under the influence of drugs alcohol or any medication 18 NEVER leave machine running unattended turn...

Page 6: ...ctric cable i e non rewireable please note 1 The plug must be thrown away if it is cut from the electric cable There is a danger of electric shock if it is subsequently inserted into a socket outlet 2...

Page 7: ...Emergency Stop B Carrying Handle C Motor Brush Holder D Thickness Adjusting Handle E Outfeed Support Roller F Thickness Gauge Rule G Infeed Support Roller Fig 2 Fig 3 Infeed Roller Outfeed Roller Att...

Page 8: ...on or not this is a safety requirement which prevents finger access to the blades The adapter fitting is a bayonet type and is simply fitted by pushing onto the outlet port on the rear of the machine...

Page 9: ...e the machine is to be located ensuring there is sufficient space around it in order to operate safely With the thicknesser securely anchored proceed as follows Measure the timber to be machined Using...

Page 10: ...unting Bracket Slot Fig 13 Sharpening Jig Blade 1 Blade 2 Screws Sharpening Stone Fig 14 Fig 15 When sharpening the blades ensure that both blades are kept in contact with the sharpening stone at all...

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