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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

First, ensure the machine is switched OFF and isolated from the mains supply.

1. Turn the cutter height adjuster so that it registers zero. i.e. turn the knob 

clockwise so that the depth of cut, registered on the scale, is zero.

2. Remove the angle fence.

3. Raise the Cutter Guard arm.

4. Turn the cutter block to reveal the four hex. socket head screws securing 

the cutter blade, then carefully remove them.

5. Turn the cutter block by 180 degrees and repeat the process.

NOTE: 

ALWAYS hone/replace cutter blades as a pair.

6. Replace in reverse order, and, using a straight edge, ensure the cutting 

edges are level and in line with the table when they are at 12 o’clock - see 
Fig.10. Tighten the securing screws taking care not to over-tighten or 
damage the hex. sockets.

NOTE: 

It is recommended that sharpening is done professionally, using a 

jig, as blades must be sharpened as a pair to ensure they are 
correctly balanced. This avoids the possibility of vibration due to 
imbalanced cutters rotating at speed.

PERIODICALLY

• Wipe both the infeed and outfeed rollers with a damp cloth to remove 

all traces of contaminants.

• Wax the thicknesser table frequently to ensure a smooth and reliable 

feed.

• Inspect the kickback pawls before each operation to ensure they are 

intact and working properly. They should hang normally and loosely.

• Remove the front cover - 3 dome head nuts, and lightly oil all pivots, 

linkages and bearings with good quality machine oil. Ensure the 
enclosure and all components are perfectly clean before replacing the 
cover.

Summary of Contents for 6462135

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS GC0321 rev 1 ORIGINAL INSTRUCTIONS PLANER THICKNESSER MODEL NO CPT800 PART NO 6462135 ...

Page 2: ...n to deal with the WEEE in accordance with the WEEE regulations in relation to the treatment recycling recovery and environmentally sound disposal of the WEEE In effect this means that this product must not be disposed of with general household waste It must be disposed of according to the laws governing Waste Electrical and Electronic Equipment WEEE at a recognised disposal facility Model CPT800 ...

Page 3: ...l reduce risk of electric shock 2 Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded 3 Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock 4 Do not abuse the cable Do not use the cable for carrying p...

Page 4: ...eep your hair and clothing away from moving parts Loose clothes jewelry or long hair can be caught in moving parts 7 If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and correctly used Use of dust collection can reduce dust related hazards POWER TOOL USE AND CARE 1 Do not force the power tool Use the correct power tool for your appl...

Page 5: ...ews If there are nails screws either remove or set them well below intended finished surface Kickback damage to the blades and personal injury can result If the planer blades strike objects like nails 3 After changing blades rotate the blade drum to make sure the blades are not hitting any part of the housing and that the blade locking screws are tight Spinning blades could strike the tool housing...

Page 6: ...e yellow and green wire to the terminal which is marked E or We recommend that this machine is connected to the mains supply via a Residual Current Device RCD If in doubt consult a qualified electrician DO NOT attempt any repairs yourself EXTENSION CABLES Always use an approved extension cable suitable for the power rating of this tool see specifications the conductor size must be at least the sam...

Page 7: ...ully unpack the components and lay them out checking against the following list Should any part be missing or damaged in transit please contact your Clarke dealer immediately CONTENTS 1 x Planer Thicknesser 1 x Side Fence 1 x 5mm Allen Key 1 x Thicknessing Table Raise Lower Handle 1 x Push Stick 1 x Dust Extraction Chute 2 x Spare Drive Belts ...

Page 8: ...d as a mobile unit but for greater stability we recommend it is bolted to a strong firm workbench The dimensions for the mounting holes are shown Alternatively mount the planer on a strong piece of plywood of at least 15mm in thickness with length 550mm and width 380mm minimum The plywood platform with planer mounted is then clamped firmly to a workbench when required ATTACHING THE ANGLE FENCE The...

Page 9: ...urn anticlockwise Raise the table Turn clockwise ATTACH THE DUST CHIP EXTRACTION CHUTE IMPORTANT Please note that the Dust Chute MUST ALWAYS be in place the machine will not operate if is removed A FOR PLANING Lower the thicknesser table as far as possible by turning the table adjustment handle see Fig 4 fully anticlockwise Pull out the two locking keys arrowed in Fig 5 and manoeuvre the chute int...

Page 10: ...e initial cut we recommend a depth of cut of no more than 1mm The maximum depth of cut is 2mm 2 Ensure the fence is at the correct angle for normal planing this would be 90 degrees For other angles use a template or angle gauge for greater accuracy 3 Slide the cutter guard out of the way and place the workpiece on the table so that it rests snugly against the fence with the lead edge a short dista...

Page 11: ... restored THICKNESSING 1 Lower the thicknessing table sufficiently for the workpiece to be inserted beneath the cutter blade ensuring the blade is at 6 o clock Work enters from the left and exits at the right of the machine 2 Raise the table until there is slight resistance i e the work just touches the blade 3 Withdraw the workpiece then wind the table upwards turn clockwise using the Raise Lower...

Page 12: ...enance tasks This product is designed to operate with minimum of maintenance however as with all power tools cleanliness is essential in ensuring work is carried out to a satisfactory standard Always keep the table free of shavings dust etc and clean the machine thoroughly after use Use a low pressure air supply to blow dust from air vents and other parts wherever possible Apply a thin film of wax...

Page 13: ... line with the table when they are at 12 o clock see Fig 10 Tighten the securing screws taking care not to over tighten or damage the hex sockets NOTE It is recommended that sharpening is done professionally using a jig as blades must be sharpened as a pair to ensure they are correctly balanced This avoids the possibility of vibration due to imbalanced cutters rotating at speed PERIODICALLY Wipe b...

Page 14: ...emove the front cover 3 nuts 2 Remove the worn or broken drive belt 3 Place the replacement drive belt over the small belt wheel 4 Position part of the drive belt over the large belt wheel as shown in fig 13 5 Rotate the large belt wheel by hand in a clockwise direction whilst guiding the belt on to the belt wheel shown in fig 14 ...

Page 15: ...15 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY ...

Page 16: ...16 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com CPT800 COMPONENT PARTS ...

Page 17: ...cking washer 42 Cable clamp 12 Washer 43 Rubber buffer 13 Bushing 44 Flat belt 14 Screw 45 Washer 15 Chain 46 Locking washer 16 Crank 47 Bolt 17 Plug 48 Rod long 18 Threaded spindle short 49 Washer 19 Table 50 Bolt 19A Threaded spindle nut 52 Plastic locknut 19B Sleeve 53 Strain relief 20 Pointer 54 Reset button assembly 21 Washer 55 Locking Line 22 Locking washer 56 Rubber Set 23 Bolt 57 Power ca...

Page 18: ...6 Retracting spring 111A Bolt 77 Arbor 111B Arbor 78 Bolt 112 Bolt 79 Locking washer 113A Bolt 80 Washer 113B Locking washer 81 Chainwheel 114 Bearing cover 82 Chain 115 Sheet metal deflector 83 Belt disc 116 Retracting spring 84 Bolt 117 Pointer 85 Bolt 118 Front table top 86 Flat belt 119 Sliding block 87 Supporting plate 120 Bolt 88 Post 121 Hand knob 89 N A 122 Cutter guard holder 90 N A 123 H...

Page 19: ...ntee does not effect your statutory rights 129 Hand Knob 149 Hand knob 130 Bolt 149A Nut 131 Limit Switch 150 Angle piece 132 Switch cover 151 Stalk long 132A Washer 152 Guide fence 132B Bolt 153 Clamp 133 Stud bolt 154 Washer 134 Stop screw 155 Locking washer 134A Locking washer 156 Bolt 134B Nut 157 Dust collector 135 Threaded spindle long 157A Label 136 Nut 158 Key assembly 137 Locking washer 1...

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