OPERATION & MAINTENANCE
INSTRUCTIONS
DL1020 - ISS 1
ORIGINAL INSTRUCTIONS
250MM BANDSAW WITH STAND
MODEL NO: CBS250C
PART NO: 6460141
Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS DL1020 ISS 1 ORIGINAL INSTRUCTIONS 250MM BANDSAW WITH STAND MODEL NO CBS250C PART NO 6460141...
Page 2: ...o have been abused or tampered with in any way or not used for the purpose for which it was intended Faulty goods should be returned to their place of purchase no product can be returned to us without...
Page 3: ...rom the work area 5 Store idle tools When not in use tools should be stored in a dry locked up place out of reach of children 6 DO NOT force the tool It will do the job better and safer at the rate fo...
Page 4: ...are Keep cutting tools sharp and clean for better and safer performance Follow instruction for lubricating and changing accessories Inspect the tool power cable periodically and if damaged have it rep...
Page 5: ...on manual may present a risk of personal injury 20 Have your tool repaired by a CLARKE service centre This electric tool complies with the relevant safety rules Repairs should only be carried out by q...
Page 6: ...structions shown below The old plug must be disposed of safely as insertion into a mains socket could cause an electrical hazard If the colours of the wires in the power cable of this product do not c...
Page 7: ...consult a qualified electrician DO NOT attempt any repairs yourself SAFETY SYMBOLS Read the manual and safety instructions before use Eye protection should be worn Ear protection should be worn Dust m...
Page 8: ...re present If any parts are missing or damaged please contact your CLARKE dealer immediately The following loose components are supplied with the bandsaw assembly ITEM DESCRIPTION ITEM DESCRIPTION 1 B...
Page 9: ...our CLARKE dealer immediately The following loose components are supplied with the stand assembly ITEM DESCRIPTION ITEM DESCRIPTION 1 2 x Long Beam 400mm 6 2 x Assisted Support Leg 190mm x 260mm 2 4 x...
Page 10: ...of the 2 long beams 1 2 short beams 3 securing each leg with 4 x M8 x 16 bolts flat washers and nuts Hand tighten nuts only at this stage 3 Attach the 2 long support plates 5 and 2 short support plate...
Page 11: ...nd Put the bolts through the base of the saw from above Install the washers and nuts on the underside of the stand and tighten to secure 3 Tighten all bolts and nuts on the saw and stand INSTALL THE S...
Page 12: ...at were removed in step one and fasten ALWAYS replace the table insert when worn FIT THE RIP FENCE TO THE TABLE 1 Loosen the locking clamp 2 Slide the rip fence onto the table 3 Tighten the locking cl...
Page 13: ...aw 2 Press the red OFF STOP O button to stop the bandsaw NOTE The blade may continue to rotate for a short time before coming to a complete stop UPPER BLADE GUARD ADJUSTMENT 1 Rotate the blade guard a...
Page 14: ...old the fence in position USING THE PUSH STICK 1 The push stick serves as an extension of the operators hand as protection against accidentally touching the saw blade 2 The push stick should be used i...
Page 15: ...guide as close as practical to the workpiece no more than 3mm see page 13 This provides the best safety for the operator and gives more accurate results and greater control 3 Switch on and allow the...
Page 16: ...the work piece CHANGING THE SAW BLADE REMOVING THE BLADE 1 Loosen the 2 knurled screws and remove the U shaped packer 2 Open the upper and lower doors Turn the door locks clockwise to unlock 3 Loosen...
Page 17: ...off the bandsaw wheels 3 Turn the upper wheel clockwise by hand to make sure that the blade tracks correctly on the wheels If not see Tracking the Saw Blade on page 18 4 Close and secure the doors 5...
Page 18: ...tension Turning the setting knob counter clockwise reduces the blade tension 4 Check the tension by pressing with a finger against the side of the blade halfway between the table and upper guard The b...
Page 19: ...aw blade from the rear Two guide pins providing lateral support UPPER THRUST BEARING ADJUSTMENT 1 If necessary adjust the blade tension and tracking see page 18 2 Using the 3mm allen key loosen the lo...
Page 20: ...upper blade guide fully 4 If necessary align and tighten the bandsaw blade page 18 5 6 Using the 3mm allen key loosen the locking screw and adjust the bearing so that it is approximately 0 5mm from th...
Page 21: ...he saw blade as described on page 16 2 Loosen using a size 14 spanner only the upper motor locking nut that is holding the motor in place Twist the motor to the left to loosen the belt 3 Using circlip...
Page 22: ...secure with the shaft circlip 6 Place the new belt partially around the big pulley to get it started then turn the wheel by hand until the belt is completely seated on the big pulley 7 Twist the moto...
Page 23: ...LY 1 Open the lower and upper door and check the condition of the wheels tyres and blade If required clean the tyres 2 Using an air line wearing goggles blow out the motor casing TRANSPORTING THE BAND...
Page 24: ...lade too tight 6 Blunt teeth 7 Blade is badly welded or brazed 8 Wrong blade fitted 1 Carry out tracking adjustments p18 2 Re adjust blade guides p19 20 3 Lower the feed rate 4 For tight curves make r...
Page 25: ...dth 3 5 12 mm Max Width of Cut Throat Width 245 mm Max Depth of Cut 115 mm 90 65 mm 45 Table Size 302 x 304 mm Table Height on Stand 884 mm Table Tilt Angle 90 to 45 Dust Extraction Outlet 35 mm insid...
Page 26: ...26 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com PARTS DIAGRAMS...
Page 27: ...27 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com...
Page 28: ...43 Push Stick 013 Shaft Circlip 8 044 Nut M6 014 Horizontal Shaft 045 Column Plug 015 Upper Wheel Shaft Seat 046 Nut M8 016 Thin Nut M10 047 Thin Nut M8 017 U Shaped Bracket 048 Adjusting Rod 018 Cent...
Page 29: ...ew M6 x 6 109 Rip Fence Locker 077 Spring Washer 6 110 Pin 3 x 16 078 Motor Connecting Plate 111 Connecting Bushing 079 Flat Key 5 x 25 112 Flat Washer 10 080 Bolt M8 x 20 113 Rip Fence Holder 081 Mot...
Page 30: ...8 134 Self Plugging Rivet 4 x 8 147 Stand Leg 135 Leaf Spring 148 Short Support Plate 136 Knob Bolt M6 x 32 149 Long Support Plate 137 Fixing Seat for Door Lock 150 Rubber Foot 138 Screw M5 x 16 151 A...
Page 31: ...31 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY...
Page 32: ......
