Clarke 6267014 Operation & Maintenance Instructions Manual Download Page 3

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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

SAFETY INSTRUCTIONS

SAFETY PRECAUTIONS FOR WORKING IN THE VICINITY OF A BATTERY

1. If battery electrolyte contacts skin or clothing, wash immediately with soap 

and water. If electrolyte enters your eye, immediately flood the eye with 
running clean cold water for at least 15 minutes and get medical attention 
immediately.

2. Clean the battery terminals before they are connected to the charger. Be 

careful to keep corrosion from coming into contact with your eyes.

3. Batteries generate explosive gases during normal operation. Use in a well-

ventilated area.

4. Consider having someone close enough or within the range of your voice 

to come to your aid when you work near a battery.

5. DO NOT smoke, strike a match, or cause a spark in vicinity of a battery or 

engine. Avoid explosive gas, flames and sparks.

6. Remove all rings, bracelets, necklaces, and watches while working with a 

vehicle battery. These items may produce a short-circuit that could cause 
severe burns.

7. Be extra cautious to reduce risk of dropping a metal tool onto the battery. 

It might spark or short-circuit a battery or other electrical hardware which 
may cause an explosion or fire.

8. Study all battery manufacturer's specific precautions such as removing or 

not removing cell caps while charging and recommended rates of 
charge.

9. When it is necessary to remove a battery from a vehicle to charge it, 

always remove the grounded terminal from the battery first. Make sure all 
accessories in the vehicle are off.

10. It is NOT intended to supply power to an extra-low-voltage electrical 

system or to charge dry-cell batteries. Charging dry-cell batteries may burst 
and cause injury to persons and property.

11. NEVER charge a frozen, damaged, leaking or non-rechargeable battery.

WARNING: WEAR EYE PROTECTION, HAND AND CLOTHING PROTECTION. 
AVOID TOUCHING EYES WHILE WORKING WITH A BATTERY. SEE YOUR 
LOCAL CLARKE DEALER FOR ALL YOUR PPE REQUIREMENTS.

Summary of Contents for 6267014

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC1020 ISS 2 INTELLIGENT BATTERY CHARGER MAINTAINER MODEL NO IBC40 PART NO 6267014 ...

Page 2: ...ture for a period of 12 months from the date of purchase Please keep your receipt as proof of purchase This guarantee is invalid if the product is found to have been abused or tampered with in any way or not used for the purpose for which it was intended Faulty goods should be returned to their place of purchase no product can be returned to us without prior permission This guarantee does not effe...

Page 3: ... 6 Remove all rings bracelets necklaces and watches while working with a vehicle battery These items may produce a short circuit that could cause severe burns 7 Be extra cautious to reduce risk of dropping a metal tool onto the battery It might spark or short circuit a battery or other electrical hardware which may cause an explosion or fire 8 Study all battery manufacturer s specific precautions ...

Page 4: ...ather than the lead when disconnecting the charger 7 Operate with caution if the charger has received a impact blow or been dropped Have it checked and repaired if damaged 8 Any repair must be carried out by the manufacturer or an authorized CLARKE repair agent in order to avoid danger CHARGER LOCATION 1 Place the charger as far away from the battery as possible 2 DO NOT position the charger above...

Page 5: ... as insertion into a mains socket could cause an electrical hazard If the colours of the wires in the power cable of this product do not correspond with the markings on the terminals of your plug proceed as follows The Blue wire must be connected to the terminal marked N or coloured Black The Brown wire must be connected to the terminal marked L or coloured Red We strongly recommend that this mach...

Page 6: ... if the battery voltage reaches to the minimum threshold after desulphation and charging begins if the battery voltage is OK STEP 4 SOFT START Charge with stepped constant current STEP 5 BULK Charge with constant maximum current until the battery voltage has reached the threshold STEP 6 ABSORPTION Provide gradually declining current charge for maximum battery voltage STEP 7 ANALYSE Test if the bat...

Page 7: ...7 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com OVERVIEW ...

Page 8: ...lamp first to the positive battery terminal then connect the BLACK NEGATIVE clamp to the negative battery terminal or vehicle chassis FOR A POSITIVE GROUNDED VEHICLE VERY UNCOMMON connect the BLACK NEGATIVE clamp first to the negative battery terminal then connect the RED POSITIVE clamp to the positive battery terminal or vehicle chassis 4 When disconnecting disconnect in the reverse sequence remo...

Page 9: ...ill show voltage 12V or 24V and charging current alternately When the VOLTAGE button is pressed the display shows battery voltage e g 12 1 V 5 During charging pressing the CHARGE button will cause the charger to turn off The charger will be restarted by pressing CHARGE button again 6 Battery level is indicated by the battery level icon When the battery is fully charged the charger will automatical...

Page 10: ...5 minutes the display will show 000 and you are ready to start your vehicle After each boost the charger has a mandatory 5 minute rest for safety reasons even if you press the BOOST QUICK CHARGE button again the charger will not work After cooling the LCD shows End 4 Press any button to enter the normal charging mode or the charger will automatically enter the normal charging mode after 10 minutes...

Page 11: ...d technician After 10 seconds the charger will return to the normal charging process CARE MAINTENANCE This battery charger requires minimal maintenance As with any appliance or tool a few common sense rules will prolong its working life 1 Wind up the leads when not in use Examine the leads at regular intervals for damage and have them replaced if necessary Clean the case and leads if necessary wit...

Page 12: ...ts 2 Clean the battery posts 3 Dead Battery 3 Replace the battery with a new one immediately 4 Output Short Circuit 4 Disconnect red and black output terminals E03 Charging in 12V Mode s for 24V battery An alarm sound will remind you Please restart the charger and choose the correct charge mode CAUTION If you choose 24V Mode s for 12V battery the 12V battery will be damaged E04 Battery cannot stor...

Page 13: ... a high rate of charge so the initial charge rate will be slow The rate of charge will increase as the battery warms up Never attempt to charge a frozen battery Model Number IBC40 Input Voltage 230V AC 50 60Hz Battery charging voltages 12V 24V DC Output current 12VDC 5A 10A 20A 40A 24VDC 5A 10A 20A 12VDC 40A 300s Boost Efficiency 85 approx IP Rating IP20 Battery Capacity 10 500 Ah 12V 10 300 Ah 24...

Page 14: ...umber 1 Back Shell 1 GTIBC4001 2 Front Shell 1 GTIBC4002 3 Middle Shell 1 GTIBC4003 4 Front Handle 1 GTIBC4004 5 Back Handle 1 GTIBC4005 6 Rubber Feet 2 GTIBC4006 7 Display Panel 1 GTIBC4007 8 LCD Surround 1 GTIBC4008 9 Transparent Screen 1 GTIBC4009 10 LCD Support 1 GTIBC4010 11 PCB A 1 GTIBC4011 12 PCB B 1 GTIBC4012 13 5020 Fan 2 GTIBC4013 ...

Page 15: ...15 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY ...

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