Clarke 6261520 Operation & Maintenance Instructions Manual Download Page 7

7

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

SAFETY PRECAUTIONS

PLEASE READ BEFORE USING THIS UNIT

1. Batteries can generate explosive gases during normal operation. 

ALWAYS

 

use in well ventilated area.

2.

DO NOT

 smoke, strike a match or cause a spark in the vicinity of the battery 

or engine. Avoid explosive gas, flames and sparks.

3. Remove all personal jewellery, such as rings, bracelets, necklaces and 

watches while working with a vehicle battery. These items may produce a 
short circuit and could cause severe burns.

4. Be extra cautious to reduce the risk of dropping a metal tool onto the 

battery. It may spark or short circuit the battery or other electrical 
hardware which may cause an explosion or fire.

5. Wear complete eye protection, hand and clothing protection. 

AVOID

 

touching eyes while working near a battery.

6. Study all battery manufacturers specific precautions, such as removing or 

not removing cell caps while charging and recommended rates of 
charge.

7. Clean battery terminals before connection with the charger. Be careful to 

keep corrosion from coming in to contact with eyes.

8. When it is necessary to remove the battery from the vehicle to charge, 

always remove grounded terminal from the battery first. Make sure all 
accessories in the vehicle are switched off in order to prevent an arc.

9. This charger is 

NOT

 intended to supply power to an extra low voltage 

electrical system or to charge dry cell batteries. Charging dry cell batteries 
may cause the battery to burst and cause injury to person or property.

10.

NEVER

 charge a frozen, damaged, leaking or non rechargeable battery.

11. If battery electrolyte contacts skin or clothing, wash immediately with soap 

and water. If electrolyte enters your eye, immediately flood eye with 
running clean cold water for at least 15 minutes and seek medical 
attention immediately.

12.

DO NOT

 place the charger in the engine compartment, near moving parts 

or near the battery. Place as far away from them as the cable permits.

WARNING: ALWAYS SWITCH OFF THE CHARGER WHEN CONNECTING OR 
DISCONNECTING LEADS TO AVOID SPARKING AS HIGHLY INFLAMMABLE 
HYDROGEN GAS CAN BE RELEASED IN THE PROCESS OF BATTERY 
CHARGING 

Summary of Contents for 6261520

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS DL0921 ORIGINAL INSTRUCTIONS INTELLIGENT BATTERY CHARGER STARTER MODEL NO WIBC200 PART NO 6261520...

Page 2: ...or tampered with in any way or not used for the purpose for which it was intended Faulty goods should be returned to their place of purchase no product can be returned to us without prior permission T...

Page 3: ...BOLS Wear Eye Protection Wear Protective Clothing Wear Protective Gloves WEEE Directive Indoor Use Only Class 1 Appliance Warning Battery Charging Warning Risk of Electrical Shock Explosive Gases Prev...

Page 4: ...iring instructions shown below The old plug must be disposed of safely as insertion we would emphasise the electrical hazard The BLUE wire must be connected to the terminal marked N or coloured black...

Page 5: ...rts clarkeinternational com or Service clarkeinternational com WIBC200 OVERVIEW 1 Handle 5 Positive Red Lead 2 Display Control Panel 6 Positive Lead Terminal 24V 3 Cable Rack 7 Positive Lead Terminal...

Page 6: ...STD GEL AGM Min Charging Battery Size 4 Ah Max Charging Battery Size 400 Ah Operating Temp Range 0 C to 40 C Input Voltage 50Hz 230 V AC Boost Duty Cycle 5 sec On 240 sec Off Max Input Power Max Input...

Page 7: ...es of charge 7 Clean battery terminals before connection with the charger Be careful to keep corrosion from coming in to contact with eyes 8 When it is necessary to remove the battery from the vehicle...

Page 8: ...electing the wrong charge mode 19 To reduce the risk of damage to the electric plug and cord pull by the plug rather than the cord when disconnecting charger from mains power supply 20 To reduce risk...

Page 9: ...display shows an estimated output percentage of the vehicle s charging system connected to the charger s battery clamps compared to a properly functioning system BATTERY TYPE RATE SELECTION FUNCTION B...

Page 10: ...for 12V and 24V batteries making sure the correct cable is connected to the appropriate battery CONNECTING TO A BATTERY INSTALLED IN THE VEHICLE 1 Arrange the leads carefully to reduce the risk of dam...

Page 11: ...age of the battery to be charged 12v or 24v and attach the POSITIVE RED lead to the appropriate terminal on the rear of the charger 3 ALWAYS remove the grounded earth terminal from the battery first m...

Page 12: ...rrent intelligently 5 ANALYSING 2 Tests if the battery can absorb charge 6 CONSTANT OUTPUT CHARGE Charges with constant voltage and compensates fake full charge caused by high current charging 7 RECOV...

Page 13: ...some minutes before trying to attempt to start the engine again 5 After the engine has started unplug the AC power cord before disconnecting the battery charger clamps from the vehicle During the star...

Page 14: ...igh charging voltages To minimise the risks disconnect the battery from the vehicle before using this mode To stop repairing press the FUNCTION button again and the REPAIR LED will turn off digital di...

Page 15: ...nd charging current will all affect charging time The following table is for guidance in the case of a fully discharged battery Battery Size Ah Approx Time to Charge 12V 24V 5A 10A 20A 5A 10A 20A 10 2...

Page 16: ...or cross connection to battery Prolonged starting attempts REPLACING THE FUSE The fuse fitted is rated at 50A and is fitted behind the clip on cover on the rear of the charger for easy replacement 1 S...

Page 17: ...loth 2 Clean corrosion from the clamps with a solution of water and baking soda 3 Examine the leads at regular intervals for damage and have them replaced if necessary STORAGE 1 Wind up the connecting...

Page 18: ...18 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com WIBC200 PARTS DIAGRAM...

Page 19: ...17 12V Positive Cable Joint Showing Positive Cable Attached 4 Base Plate 18 24V Positive Cable Joint 5 Main PCB Radiator 19 Power Cable 6 Control PCB 20 Negative Black Cable Clamp 7 Wheels 21 Fuse 8 W...

Page 20: ...SHOOTING Problem Cause Solution Battery does not charge Lack of AC input power Make sure that the charger is plugged into AC outlet Faulty connections to battery terminals Unplug the charger and check...

Page 21: ...21 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY UKCA...

Page 22: ...22 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY CE...

Page 23: ...and tool storage Padded oil resistant vinyl base Part No 7630189 Lifting capacity of 250kg to 1000kg in 4 stages Max Lifting Height 2010mm Part No 7611005 3 Tonne Low Entry Quick Lift Jack CTJ3LQLPRO...

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