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Parts & Service: 020 8988 7400/E-mail:[email protected] or [email protected]

2. If no line lubricator is used, ensure that oil is applied to the tool on a daily

basis through the air inlet connection.

3. For lubricating the air motor, an air line lubricator should be used,

containing Clarke Air Line Oil, adjusted to 2 drops per minute. If this is not
possible, run a few drops of oil through the tool. It may be entered  into
the tool air inlet, (ensuring the strainer is clear), or into the hose at the
nearest connection to the air supply. Then operate the tool.

Clarke Airline Oil is available from your CLARKE dealer, Part No 3050825.

CLEANING

1. Keep the body of the tool clean and free from debris.

2. Grit or gum deposits in the tool may also reduce efficiency. This condition

can be corrected by cleaning the air strainer and flushing out the tool
with gum solvent oil, or failing this, the tool should be disassembled,
thoroughly cleaned, dried and reassembled.

3. After extensive use, remove the

inlet screen filter and flush out the
mechanism with gum solvent oil
or an equal mixture of SAE No10
oil and paraffin. Allow to dry
before use.

4. Clean the air inlet filter screen

inside the hose adaptor.

5. If the tool runs erratically or

becomes inefficient, and the air
supply is of good quality, it may
be necessary to dismantle the air motor and replace worn or damaged
parts. You may prefer to take the tool to your CLARKE dealer if internal
maintenance is required.

Your Clarke cut-off tool  has been designed to give long and trouble free
service. If, however, having followed the instructions in this booklet carefully,
you encounter problems, take the unit to your local Clarke dealer.

SERVICE AND REPAIRS

1. Keep the tool clean at all times, and ensure that the bolts securing the

case remain tight.

All bearings etc, in this machine are lubricated with sufficient high grade
lubricant for the machines lifetime under normal operating conditions,
therefore no further lubrication is required.

Be aware that outside factors may effect operation and efficiency, These
may include reduced compressor output, excessive drain on the airline,
moisture in suspension or restrictions in the line, or the use of connectors of
improper size or poor condition which will reduce air supply.

Gauze Filter

(located here)

Summary of Contents for 3110730

Page 1: ...OPERATING MAINTENANCE INSTRUCTIONS GC08 13 3 CUT OFF TOOL Model No CAT66 CAT99 Model Nos 3110730 3110855 ...

Page 2: ...ed against faulty manufacture for a period of 12 months from the date of purchase Please keep your receipt as proof of purchase This guarantee is invalid if the product is found to have been abused or tampered with in any way or not used for the purpose for which it was intended Faulty goods should be returned to their place of purchase no product can be returned to us without prior permission Thi...

Page 3: ... when you are tired or under the influence of alcohol or medication 2 Always wear eye protection when using the cut off tool to provide protection from flying particles from the front and the side 3 Always wear ear protectors when using the cut off tool 4 Do not over reach Keep proper footing and balance at all times 5 Never use any type of bottled gas as a source of power for the tool 6 Do not co...

Page 4: ...structions 2 Always ensure the cut off tool is not moving and disconnected from the air supply when changing discs etc 3 Due to the possible presence of dust always wear suitable respiratory protection 4 Never carry the cut off tool by the air supply hose 5 Always disconnect from the air supply when changing discs or when the tool is not required for immediate use in order to avoid accidental star...

Page 5: ... is kept clean If an unusually long air hose is required over 8 metres line pressure may need to be increased Never exceed the maximum operating pressure for the tool The air hose must be rated at least 150 of the maximum operating pressure of the tool A pressure of 90psi with a flow of 6 cfm is required Too high an air pressure will shorten the life of the tool due to excessive wear A typical air...

Page 6: ...ect a suitable hose to the tool as shown 4 Connect the other end of the hose to the compressor A whip hose with a quick fit coupling is available from your CLARKE dealer 5 Turn on the air supply and check for air leaks Rectify any found before proceeding The tool is now ready for use OPERATION CAUTION ENSURE YOU READ UNDERSTAND AND APPLY SAFETY IN STRUCTIONS BEFORE USE 1 Push safety lever mounted ...

Page 7: ...ating greater than 21 000 RPM 2 Install disc using spanner and hex key supplied Ensure that the spacer is in place IMPORTANT The use of parts other than CLARKE replacement parts may result in safety hazards decreased tool performance and may invali date your warranty Replacement cutting discs are available from your Clarke dealer Part no 3110731 DISCONNECTING THE AIR SUPPLY 1 Do not disconnect the...

Page 8: ...anism with gum solvent oil or an equal mixture of SAE No10 oil and paraffin Allow to dry before use 4 Clean the air inlet filter screen inside the hose adaptor 5 If the tool runs erratically or becomes inefficient and the air supply is of good quality it may be necessary to dismantle the air motor and replace worn or damaged parts You may prefer to take the tool to your CLARKE dealer if internal m...

Page 9: ...r a p g n i v o m r i A y l w o l s s n u r l o o T m o r f y l t h g i l s w o l f t s u a h x e d e m m a j s t r a p r o t o M 1 t r i d r o m u g h t i w s e l c i t r a p d e s o l c n i r o t a l u g e R 2 n o i t i s o p w o l f r i a l a r e n e G 3 t r i d y b d e k c o l b r o f r e t l i f r i a t e l n i e n i m a x E 1 s s e n i l n a e l c n e p o o t r o t a l u g e r t s u j d A 2 ...

Page 10: ... contained herein are correct at the time of going to print However CLARKE International reserve the right to change specifications at any time without prior notice e r u t a e F n o i t a c i f i c e p S t h g i e W t e N g k 9 0 m m h x w x l s n o i s n e m i D c s i d t u o h t i w 7 6 x 5 8 x 5 9 1 e z i s n o i t c e n n o C e n i l r i A P S B 4 1 e z i S e s o H r i A n i M a i d m m 8 6 1...

Page 11: ...o vibration may suffer from Hand Arm Vibration Syndrome HAVS which includes dead hand dead finger and white finger These are painful conditions and are widespread in industries where vibrating tools are used The health risk depends upon the vibration level and the length of time of exposure to it in effect a daily vibration dose Tools are tested using specialised equipment to approximate the vibra...

Page 12: ...t the maximum time the respective tool may be used per day The uncertainty factor should also be taken into account when assessing a risk The two figures a and K may be added together and the resultant value used to assess the risk It should be noted that if a tool is used under abnormal or unusual conditions then the vibration level could possibly increase significantly Users must always take thi...

Page 13: ...13 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY ...

Page 14: ... 0 0 2 9 6 L K 1 6 2 e v l a V 6 2 0 2 9 6 L K 1 0 1 e t a l P d n E t n o r F 0 1 0 2 9 6 L K 1 7 2 r e v e L e l t t o r h T 7 2 0 2 9 6 L K 1 1 1 n i P 1 1 0 2 9 6 L K 3 8 2 n i P r e v e L e l t t o r h T 8 2 0 2 9 6 L K 1 2 1 r e d n i l y C 2 1 0 2 9 6 L K 1 9 2 r o t c e l f e D t s u a h x E 9 2 0 2 9 6 L K 1 3 1 r e c a p S g n i r a e B 3 1 0 2 9 6 L K 1 0 3 g n i R O 0 3 0 2 9 6 L K 1 4...

Page 15: ...15 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com PARTS DIAGRAM ...

Page 16: ......

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