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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

MAINTENANCE

DAILY

1. Before use, drain water from the air tank, air line and compressor.

2. Pour a few drops of CLARKE airline oil, into the air inlet. This should be 

carried out regardless of whether or not an in-line mini oiler is used. If an in-
line mini oiler is not used, this procedure should be repeated after every 
two to three hours of use.

WEEKLY

1. Wash the bonnets after each use by hand and use mild soap with water. 

Hang them up to dry.

• Store them flat and allow them to regain shape.

2. Check the air inlet strainer for 

blockage and clean if necessary.

CLEANING

1. Keep the body of the tool clean 

and free from debris.

2. Grit or gum deposits inside the tool 

may also reduce its efficiency. This 
condition can be corrected by 
cleaning out the air strainer and 
flushing out the tool with gum solvent or oil, or failing this, the motor may 
require dismantling. This is better left to your Clarke dealer.

WARNING: MAKE SURE THAT THE AIR TOOL IS DISCONNECTED FROM THE 
AIR SUPPLY BEFORE STARTING ANY CLEANING OR MAINTENANCE 
PROCEDURES.

Summary of Contents for 3110650

Page 1: ...OPERATING MAINTENANCE INSTRUCTIONS GC0814 7 ANGLE POLISHER MODEL NO CAT54 PART NO 3110650 ...

Page 2: ...give long and trouble free service If however having followed the instructions in this booklet carefully you encounter problems take the unit to your local CLARKE dealer GUARANTEE This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase Please keep your receipt which will be required as proof of purchase This guarantee is invalid if the product is f...

Page 3: ...ool 4 Always wear a dust mask when operating this type of tool 5 Do not overreach Keep proper footing and balance at all times 6 Remove any wrench before turning the power tool on A wrench left attached to a rotating part of the power tool may result in personal injury USE OF AIR POWERED TOOLS 1 Never use oxygen CO2 combustible gases or any type of bottled gas as a source of power for the tool 2 D...

Page 4: ...ill do a better and safer job at the rate for which it was designed 16 Do not remove any labels Damaged labels should be replaced 17 This tool vibrates with use Vibration may be harmful to your hands or arms Stop using the tool if discomfort a tingling feeling or pain occurs Seek medical advice before resuming use USE OF THE POLISHING TOOL 1 Try to hold the tool with both hands Ensure that the wor...

Page 5: ...where the temperature is below 0oC SPECIFICATIONS Please note that the details and specifications contained herein are correct at the time of going to print However CLARKE International reserve the right to change specifications at any time without prior notice Always consult the machine s data plate Model Number CAT54 Dimensions L x W x H 330 x 60 x 105 mm Weight 2 1 kg Air Inlet Size 1 4 BSP fem...

Page 6: ... 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com OVERVIEW NO DESCRIPTION NO DESCRIPTION 1 Polishing disc 5 Trigger 2 Lubrication point 6 2 x Wrenches 3 Regulator 7 Side Handle 4 Air Inlet ...

Page 7: ... to be increased The air hose must be rated at least 150 of the maximum operating pressure of the tool A typical air line layout is shown above If an automatic in line filter regulator is used it will keep the tool in good condition but should be regularly checked and topped up with oil SAE 10 oil should be used and the lubricator adjusted to approx 2 drops per minute Never exceed the maximum oper...

Page 8: ... other end of the hose to the compressor Your air tool is now ready for use You can fit a whip hose with a quick fit coupling if required available from your Clarke dealer FITTING THE POLISHING DISC Thread the polishing disc onto the drive spindle followed by the arbor as shown Tighten the arbor using the wrench with pins C spanner provided while using the other wrench to prevent the drive shaft f...

Page 9: ...n the pad as this will shorten its life 3 Release the trigger to stop the tool The tool will continue to rotate very briefly after the trigger has been released 4 Always ensure the tool has stopped before putting it down POLISHING TIPS Do not force the polishing pad against the surface Allow the pad to reach working speed before polishing Avoid overloading the polisher If it becomes hot during use...

Page 10: ... bonnets after each use by hand and use mild soap with water Hang them up to dry Store them flat and allow them to regain shape 2 Check the air inlet strainer for blockage and clean if necessary CLEANING 1 Keep the body of the tool clean and free from debris 2 Grit or gum deposits inside the tool may also reduce its efficiency This condition can be corrected by cleaning out the air strainer and fl...

Page 11: ...s reduced compressor output excessive drain on the airline moisture or restrictions in the air line or the use of connectors of improper size or poor condition which will reduce air supply Clarke Air Line Oil part no 3050825 is available from your CLARKE dealer STORAGE If the tool is to be stored or is idle for longer than 24 hours run a few drops of Clarke air line oil into the air inlet and run ...

Page 12: ...efore using Tool runs slowly Air flows weakly from exhaust 1 Motor parts jammed with gum dirt 2 Regulator in closed position 3 General airflow blocked by dirt 1 Examine inlet air filter for cleanliness 2 Adjust regulator to open position 3 Operate tool in short bursts Tool will not run Air flows freely from exhaust 1 Motor vanes stuck due to buildup of foreign material 1 Disconnect air supply and ...

Page 13: ... Throttle Lever 11 BB 06082 Ball Bearing 39 SP 25220 Spring Pin 12 BWW 0608 Wave Washer 40 HD 12002 Inlet Bushing 13 AP 70013 Arbor Bearing Cap 41 ORP 0180 O Ring 14 AP 70014 Distance Nut 42 PG 38043 Plug 15 AP 70015 Internal Gear 43 ORP 0040 O Ring 16 AP 70016 Idler Spindle 44 N A 17 NR 50220 Needle Roller 45 VP 70042 Pad 18 AP 70018 Idler Gear 46 VP 70I43 Pad Nut 19 HD 12022 Washer 47 AP 70C47 H...

Page 14: ...14 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com PARTS DIAGRAM ...

Page 15: ...15 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY ...

Page 16: ......

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