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16

TROUBLESHOOTING

CAUTION: DO NOT TRY TO REPAIR OR ADJUST THIS COMPRESSOR IF YOU 
ARE UNCERTAIN OF YOUR ABILITY. IF YOU HAVE ANY QUERIES, CONTACT 
YOUR DEALER.

PROBLEM

PROBABLE CAUSE

REMEDY

The compressor 
has stopped 
and does not 
start.

Bad electrical 
connections.

1. Check electrical 

connections.

2. Clean and tighten if 

necessary.

Overload cutout switch 
has tripped.

1. Switch off and wait approx 

5 minutes.

2. Press the reset button and 

switch on again.

Motor windings burnt out.

1. Contact your dealer for a 

replacement motor.

The compressor 
does not reach 
the set pressure 
and overheats 
easily.

Compressor head gasket 
blown or valve broken.

1. Return the machine to your 

nearest service agent.

Compressor 
does not start.

The tank has already fully 
pressurised.

1. Open drain valve to expel 

air. Compressor should start 
again when pressure 
reduces.

Air leaking from 
the non-return 
valve when the 
compressor is 
not running.

Faulty non-return valve.

1. Drain receiver completely 

of air.

2. Remove valve end plug

3. Carefully clean the valve 

seat and the gasket.

4. Reassemble.

Air pressure 
from the 
regulator will 
not adjust.

The diaphragm within the 
regulator body is broken. 

1. Replace regulator

Compressor is 
noisy & makes a 
metallic sound.

Compressor damaged 
and needs overhaul.

1. Return the machine to your 

nearest service agent.

Summary of Contents for 2242117

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC1120 ISS 2 100L AIR COMPRESSOR MODEL NO RAIDER 15 550 PART NO 2242117...

Page 2: ...oduct is guaranteed against faulty manufacture for a period of 12 months from the date of purchase Please keep your receipt as proof of purchase This guarantee is invalid if the product is found to ha...

Page 3: ...elf against electric shock Never operate the compressor in wet or damp locations 4 NEVER over reach Keep your proper footing and balance at all times to enable better control of the compressor in unex...

Page 4: ...ressure of 10 bar or more should be used Never attempt to repair damaged hoses 8 NEVER abuse the compressor by standing on it AIRLINE HOSES 1 ALWAYS ensure that equipment or power tools used in conjun...

Page 5: ...he compressor repaired by a qualified service engineer Do not use the compressor if the On Off switch does not operate correctly 7 KEEP THE MOTOR AIR VENTS CLEAR Keep the motor vents clear and free fr...

Page 6: ...posal facility This product contains valuable raw materials Metal products should be taken to your local civic amenity site for recycling of metal products Read this instruction booklet carefully befo...

Page 7: ...colours of the wires in the power cable of this product do not correspond with the markings on the terminals of your plug proceed as follows The Blue wire must be connected to the terminal marked N o...

Page 8: ...r in the positions shown ATTACH THE FEET Insert the support feet into the position shown Use a suitable spanner and screwdriver to attach each foot to the compressor Use the spring washer in the posit...

Page 9: ...ther cap MOVING THE AIR COMPRESSOR 1 Stop the compressor and disconnect it from the power supply before you move it 2 Always use the handle 3 To prevent damage do not lift by or put strain on valves o...

Page 10: ...r is on level ground Make sure that the supply voltage matches the voltage shown on the data label CHECK THE OIL LEVEL 1 Make sure the oil level is half way up the sightglass 2 If not remove the oil c...

Page 11: ...tion NOTE The outlet valve is shown without the air hose fitted for clarity TURNING THE COMPRESSOR ON 1 Connect the compressor to the power supply 2 Lift the On Off button The compressor will operate...

Page 12: ...d by a qualified service agent 3 Screw the knurled end cap back into position SET THE OUTPUT PRESSURE 1 Use the pressure regulator to set the output pressure of the left hand outlet valve Turn clockwi...

Page 13: ...l from the hose TURNING THE COMPRESSOR OFF 1 Follow steps 1 3 in Removing Tools From The Air Hose above 2 Disconnect the compressor from the power supply 3 Slowly open one of the outlet valve to depre...

Page 14: ...lose the drain valve when the tank has fully drained RESET BUTTON This compressor has a thermal overload device If the motor gets too hot the thermal overload device cuts the power which prevents dama...

Page 15: ...h to clean the sponge and the filter cover If necessary the filter can be carefully cleaned in warm soapy water Rinse and let the filter dry completely before refitting 4 Make sure that the filter and...

Page 16: ...set pressure and overheats easily Compressor head gasket blown or valve broken 1 Return the machine to your nearest service agent Compressor does not start The tank has already fully pressurised 1 Ope...

Page 17: ...17 DECLARATION OF CONFORMITY...

Page 18: ...18 COMPONENT PARTS...

Page 19: ...0 COMPRESSION RING 65 AIR TAP 21 CYLINDER GASKET 66 REGULATOR 22 BOLT 67 PRESSURE GAUGE 23 FLAT WASHER 68 PRESSURE SWITCH 24 NUT 69 SAFTY VALVE 25 CYLINDER 70 DISCHARGE PIPE 26 VALVE REED 71 NUT 27 PI...

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