Clark ECX 20 Operator'S Manual Download Page 106

Page: 106 / 136

:1/7

)

.!6

2SHUDWH VHUYLFH DQG SDUNLQJ EUDNHV DOO K\GUDXOLF FRQWUROV OLIW WLOW

DQG DX[LOLDU\ LI LQVWDOOHG DFFHOHUDWRU GLUHFWLRQDO FRQWUROV DQG

VWHHULQJ V\VWHP %H VXUH DOO FRQWUROV RSHUDWH IUHHO\ DQG UHWXUQ WR

QHXWUDOSURSHUO\
&KHFN WKH VHUYLFH EUDNH V\VWHP 3XVK WKH EUDNH SHGDO IXOO\ GRZQ

DQGKROG7KHEUDNHVVKRXOGEHDSSOLHGEHIRUHWKHSHGDOUHDFKHVWKH

IORRUSODWH &KHFN IRU D IHHOLQJ RI VROLG UHVLVWDQFH ZKHQ WKH SHGDO

VWRSV

7KHSHGDOPXVWIHHOILUPDQGQRWPRYHGRZQIDUWKHUDIWHULWVWRSV,I

WKH SHGDO FRQWLQXHV WR FUHHS GRZQZDUG UHSRUW WKH IDLOXUH

LPPHGLDWHO\'RQRWRSHUDWHWKHWUXFNXQWLOWKHEUDNHVDUHUHSDLUHG

&KHFN WKH IXQFWLRQ RI WKH SDUNLQJ EUDNH

5HOHDVH WKHQ UHDSSO\ 7R FKHFN SDUNLQJ

EUDNHKROGLQJFDSDELOLW\SDUNWKHOLIWWUXFN

RQ D JUDGH DQG DSSO\ WKH SDUN LQJ EUDN H

7KH SDUNLQJ EUDNH VKRXOG KROG D OLIW WUXFN

ZLWKUDWHGORDGRQDJUDGH

'( &,#

<
!

Summary of Contents for ECX 20

Page 1: ...o not remove this manual from the truck ELECTRIC RIDER LIFT TRUCKS Part No 8131797 Eng Book No OM 1040 Rev 1 3 Jan 2017 ECX 20 25 30 32 TMX 12 15s 15 17 20 25 GEX 16 18 20s 20 25 30s 30 32 GTX 16 18 2...

Page 2: ......

Page 3: ...Q UXOHV 1H W 5HDG RXU 2SHUDWRU V 0DQXDO I RX GR QRW XQGHUVWDQG LW DVN RXU VXSHUYLVRU IRU KHOS HDUQ DERXW WKH XQLW RX RSHUDWH 7KHQ 3UDFWLFH RSHUDWLQJ RXU WUXFN VDIHO QG HHS RXU WUXFN LQ VDIH RSHUDWLQJ...

Page 4: ...UHG WKH FDXVHV DUH RU WKHVH UHDVRQV 5 ZDQWV RX WR NQRZ DERXW WKH VDIH RSHUDWLRQ DQG FRUUHFW PDLQWHQDQFH RI RXU OLIW WUXFN 7KLV PDQXDO LV GHVLJQHG WR KHOS RX RSHUDWH RXU OLIW WUXFN VDIHO 7KLV PDQXDO VK...

Page 5: ...tandards in safety Remember before you start operating this lift truck be sure you understand all driving procedures It is your responsibility and it is important to you and your family to operate you...

Page 6: ......

Page 7: ...0 1 2 21 3 31 4 41 5 6 51 7 71 8 9 81 6 1 1 1...

Page 8: ...EUDNH VDIHW UHVWUDLQW V VWHP VHDW EHOWV DQG KRUQ DUH VWDQGDUG HTXLSPHQW 6DIH SURGXFWLYH RSHUDWLRQ RI D OLIW WUXFN UHTXLUHV ERWK VNLOO DQG NQRZOHGJH RQ WKH SDUW RI WKH RSHUDWRU 7KH RSHUDWRU PXVW NQRZ...

Page 9: ...can be scheduled to meet your particular application and lift truck usage The procedures for a periodic planned maintenance program that covers inspections operational checks cleaning lubrication and...

Page 10: ...WLRQ RI RXU OLIW WUXFN 7 SUHVHQWV GHWDLOV RQ KRZ WR SHUIRUP WKH RSHUDWRU V GDLO VDIHW LQVSHFWLRQ DQG UHIXHO WKH OLIW WUXFN 8 9 JLYHV LQVWUXFWLRQV IRU WRZLQJ RXU WUXFN LQ DQ HPHUJHQF 6 GHVFULEHV WKH 30...

Page 11: ...G D WRSLF LQ WKH WDEOH RI FRQWHQWV FKHFN WKH LQGH DW WKH EDFN RI WKH PDQXDO H XUJH RX WR ILUVW FDUHIXOO UHDG WKH PDQXDO IURP FRYHU WR FRYHU 7DNH WLPH WR UHDG DQG XQGHUVWDQG WKH LQIRUPDWLRQ RQ JHQHUDO...

Page 12: ...DQG IROORZ WKH VDIHW VLJQV DQG WKHLU PHVVDJHV RQ WKH WUXFN DQG LQ WKLV PDQXDO DUH SODFHG LQ WKLV PDQXDO DQG RQ WKH WUXFN WR SURYLGH LQVWUXFWLRQV DQG LGHQWLI VSHFLILF DUHDV ZKHUH SRWHQWLDO KD DUGV H LV...

Page 13: ...0 1 0 12 13 14 15 6 17 6 18 B 1 6 6 1 1 C 0 1 1 2 1 1 3 1 1 4 6 1 5 0 1 7...

Page 14: ...12 W WKH EHJLQQLQJ RI HDFK VKLIW LQVSHFW RXU WUXFN DQG ILOO RXW D GDLO LQVSHFWLRQ VKHHW KHFN IRU GDPDJH DQG PDLQWHQDQFH SUREOHPV DYH UHSDLUV PDGH EHIRUH RX RSHUDWH WKH WUXFN 9 96 9 B See Section 4...

Page 15: ...th yourjob Dowatch forpedestrians Don t blocksafetyoremergency equipment Dowearsafetyequipment when required Don t smoke in NOSMOKING areas orwhen refueling XXX If forklift truckistobe operated outdoo...

Page 16: ...1 4 Seat Belts Seat Belts ALWAYS BUCKLE UP Seat belts can reduce injuries...

Page 17: ...Section 1 General Safety Rules No Riders 1 5 No Riders...

Page 18: ...rsonas en la zona de trabajo aun si el montacargas tiene luces de advertencia o alarmas Las dem s personas pueden no estar atentas a lo que hace Watch where you are going Look in the direction of trav...

Page 19: ...Section 1 General Safety Rules Operator Protection 1 7 Operator Protection Keep under the overhead guard Always keep your body within the confines of the truck...

Page 20: ...1 8 Fork Safety Fork Safety Neverallow anyone to walkunderraised forks There isspecial equipment toraise people foroverhead work DONOTUSE LIFTTRUCKS 2372604 DANGER...

Page 21: ...les Pinch Points 1 9 Pinch Points Keep hands feet and legs out of the upright WARNING Don t use the upright as a ladder CAUTION Never try to repair the upright carriage chain or attachment yourself Al...

Page 22: ...tion When handling bulky loads that restrict your vision operate your truck in reverse to improve visibility Be sure to pivot in the seat to give maximum visibility Unstable loads are a hazard to you...

Page 23: ...ction 1 General Safety Rules Grades Ramps Slopes and lnclines 1 11 Grades Ramps Slopes and lnclines WARNING Never turn on a grade either loaded or unloaded Unloaded Forks Downgrade Loaded Forks Upgrad...

Page 24: ...1 2 YRLG WKHVH FRQGLWLRQV 7KH FDQ FDXVH D WUXFN WR WLS RYHU RU ORVH WUDFWLRQ IRU EUDNLQJ RU GULYLQJ 0 9 6 9 6...

Page 25: ...R ZLWK FDSDFLW ORDG DQG HOHYDWHG 7KLV FRPELQDWLRQ ZLOO H FHHG WKH VWDELOLW RI WKH WUXFN 7KLV FRQGLWLRQ LV HYHQ PRUH OLNHO ZLWK H FHVVLYH IRU ZDUG WLOW EUDNLQJ LQ IRUZDUG WUDYHO RU DFFHOHUDWLQJ UHDUZDU...

Page 26: ...1 4 1 1 0 DO NOT JUMP 6 1 2 3 0 4 3 4 2 1...

Page 27: ...Rules Parking 1 15 Parking Never park on a grade Always come to a complete stop before leaving truck Be sure travel control is in NEUTRAL Lower forks fully to floor and tilt forward Set parking brake...

Page 28: ...H SUHVVXUH IRU RXU WUXFN 1 I WLUHV DUH ORZ GR QRW DGG DLU DYH WKH WLUH DQG ZKHHO LQVSHFWHG E D SHUVRQ WUDLQHG DQG DXWKRUL HG WR GR WLUH DQG ZKHHO PDLQWH QDQFH 7KH WLUH PD UHTXLUH UHPRYDO DQG UHSDLU QF...

Page 29: ...5 1 217 218 6 21 7KLV 6HFWLRQ VKRZV VRPH RI WKH KD DUGV WKDW PD FDXVH RX RU VRPHRQH DURXQG RX WR EH NLOOHG RU EDGO KXUW V WKH RSHUDWRU RX PXVW ORRN IRU RWKHU KD DUGV HW RXU VXSHUYLVRU WR KHOS RX LGHQW...

Page 30: ...212 0 1HYHU FDUU ORRVH RU XQHYHQ PDWHULDO HQWHU ZLGH ORDGV 6WDFN DQG EDQG ORRVH PDWHULDO...

Page 31: ...2 P 213 P 0 KHQ H WUD ORQJ PDWHULDO PDNHV LW QHFHVVDU WR WUDYHO ZLWK WKH ORDG HOHYDWHG GR VR ZLWK H WUHPH FDUH DQG EH DOHUW WR ORDG HQG VZLQJ ZKHQ WXUQLQJ 0...

Page 32: ...214 B B 0 0 0...

Page 33: ...2 P 215 P 0 Q 1 1...

Page 34: ...217 1 1 SLOWLY 0 1...

Page 35: ...2 218 0 1 0 0 F 1...

Page 36: ...G Do not move or store materials on damaged pallets or skids Items can fall through them causing severe injury or death Be sure the pallet or skid you are using is in good condition and does not have...

Page 37: ...3 31 312 313...

Page 38: ...DQG 6HDW HOW RXQWHUZHLJKW 6WHHU OH KHHOV 7LUHV 8SULJKW DQG DUULDJH RDG DFNUHVW RUNV ULYH OH KHHOV 7LUHV 7KH WUXFN VKRZQ DERYH LV D W SLFDO UHSUHVHQWDWLRQ RI D ODUN HOHFWULF VLW GRZQ ULGHU OLIW WUXFN R...

Page 39: ...GULYH DQG SXPS PRWRU HOHFWULFDO FLUFXLWV DUH GLVFRQQHFWHG VKXW RII DQG WKH NH FDQ EH UHPRYHG 7KH IRUH DQG DIW DGMXVWPHQW OHYHU LV ORFDWHG RQ WKH IURQW XQGHU WKH VHDW 7R XQORFN URWDWH OHYHU XSZDUG DQG...

Page 40: ...r Pull the lever toward the the operator to apply the parking brake The lever should snap lock easily into applied position when correctly adjusted Push the lever forward away from the operator to rel...

Page 41: ...ovide manual steering if the hydraulic pump stops Horn Button The horn button is located in the center hub of the steering handwheel Service Brake Your truck has a manual service brake system with a s...

Page 42: ...en the lift control lever is pushed forward the fork carriage is lowered When the lift control lever is pulled back the fork carriage is raised You can also lower the fork carriage even if the key swi...

Page 43: ...d lifting height data Shows the maximum load capacity of this truck with relation to load centers and fork heights see diagram on plate Personal injury and damage to the truck can occur if these capac...

Page 44: ...DUG DV WKH WUXFN WLSV 7R SURWHFW RSHUDWRUV IURP VHYHUH LQMXU RU GHDWK LQ WKH HYHQW RI D WLS RYHU LW LV EHVW WR EH KHOG VHFXUHO LQ WKH VHDW 6R SOHDVH DOZD V EXFNOH XS ZKHQ GULYLQJ RXU OLIW WUXFN see pa...

Page 45: ...tween moving parts of the upright Keep Away from Forks Decal This safety decal is placed on the upright to warn of the danger of injury from forks when they are in the raised position Do not ride on o...

Page 46: ...31 C...

Page 47: ...Section 4 Operator Compartment and Controls Contents 4 1 Operator Compartment and Controls Contents ECX Operator Compartment 4 2 TMX Operator Compartment 4 3 GEX GTX Operator Compartment 4 4...

Page 48: ...6 3 4 13 8 7 1 Steering Handwheel 2 Horn Button 3 Directional Control Lever 4 Pylon Release Lever 5 Brake Pedal 6 Seat 7 Key Switch 8 Parking Brake Pedal 9 Lift Control Lever 10 Tilt Control Lever 11...

Page 49: ...erator Compartment 12 7 10 5 11 1 3 8 4 2 9 6 1 Steering Handwheel 2 Horn Button 3 Directional Control Lever 4 Pylon Release Lever 5 Brake Pedal 6 Seat 7 Key Switch 8 Parking Brake Lever 9 Lift Contro...

Page 50: ...Control Lever 4 Pylon Release Lever 5 Brake Pedal 6 Seat 7 Key Switch 8 Parking Brake Lever 9 Lift Control Lever 10 Tilt Control Lever 11 Accelerator 12 Standard Display Command System 13 Armrest for...

Page 51: ...al feedback of the status of the truck and it s system components 1 Pump controller Motor overheat warn ing indicator lamp 2 Drive controller Motor overheat warning indi cator lamp 3 Seat Belt Alert 4...

Page 52: ...d it s system components 1 Park Brake 2 Seat Belt Alert 3 Drive controller Motor overheat warning indi cator lamp 4 Pump controller Motor overheat warn ing indicator lamp 5 Planned Maintenance 6 Batte...

Page 53: ...s system components 1 Battery indicator 2 Slow speed indicator Turtle mark 3 Date and time display 4 Hour meter and speed display 5 Massage area and truck direction indicator 6 Parking brake LED 7 Sea...

Page 54: ...4 seconds and display will return to normal operation The truck shall be inoperative while this symbol is displayed Call Service Hour Meter TMX This symbol identifies the number displayed on numeric...

Page 55: ...ted value If this lamp turns on drive motor output is reduce in half Drive motor warning code 65 Drive controller warning code 61 Master 140 Slave Travel direction ICON GEX GTX It is display on the sc...

Page 56: ...TX The traveling speed of truck is limited to set speed The upper mark is slow speed operating icon and the figure shows the limited max speed In upper example the limited max speed is 2MPH Traveling...

Page 57: ...he speed press Enter Up arrow button to store it The speed can be set from 2 km h to 9km h with unit of 1km h Right arrow button Power selection button In normal operating condition it will select rel...

Page 58: ...4 12...

Page 59: ...5 6 51 6 512 513...

Page 60: ...512 H VXUH WKDW RX KDYH UHDG DQG XQGHUVWDQG WKH LQIRUPDWLRQ LQ WKLV Operator s ManuaO EHIRUH RSHUDWLQJ WKH OLIW WUXFN 7KH 2SHUDWRU V 0DQXDO ROGHU LV ORFDWHG RQ WKH EDFN RI WKH VHDW 0 A F 6 F A...

Page 61: ...fully lowered to the floor or ground 3 You are familiar with how all the controls function and have read the Operator Manual 4 All controls are in neutral or other correct position 5 Truck has receive...

Page 62: ...Buckling Up Buckle up Be sure that you put on the seat belt Fasten seat belt by pushing the flat end into the buckle until you hear a click Connect and adjust the seat belt strap to a snug comfortable...

Page 63: ...nstructed in the handling of the lifting device and attachments Observe the maximum lift height ATTENTION Do not put your hands or any other part of the body into the lift mast or the space between th...

Page 64: ...con trol lever is fitted for its operation NOTICE For each attachment affix a load capacity label for the truck with attachment to the battery cover and affix a symbol label at the rear of the approp...

Page 65: ...H VZLWFK LV WXUQHG 21 IWHU VHFRQGV DOO GLVSOD V VKRXOG UHWXUQ WR QRUPDO RSHUDWLQJ FRQGLWLRQV H FHSW VHDW EHOW UHPLQGHU V PERO ZKLFK ZLOO FRQWLQXH WR EH GLVSOD HG IRU DGGLWLRQDO VHFRQGV VHFRQGV WRWDO Z...

Page 66: ...and Normal condition If many error conditions are simultaneously occurred the priority 2 Errors will be displayed The priority means Error number Travel direction icon GEX GTX It displays the traveli...

Page 67: ...WHU YROWDJH 5HSODFH ZLWK FKDUJHG EDW WHU 6WDUWHG ZLWK ZURQJ VHTXHQFH HIRUH VWDUWLQJ SODFH WKH RUZDUG 5HYHUVH OHYHU WR 1 SRVLWLRQ HIRUH VWDUWLQJ UHOHDVH WKH DFFHOHUDWRU SHGDO URQJ VHW EDWWHU 5HSODFH WK...

Page 68: ...er conditions that may affect stability are ground and floor conditions grade speed loading dynamic and static forces and the judgment exercised by the operator Trucks equipped with attachments behave...

Page 69: ...FDXVH WKH WUXFN WR VORZ PRUH UDSLGO 6 1 6 RX FDQ FKDQJH GLUHFWLRQ ZLWKRXW EUDNLQJ E SOXJJLQJ V RX DUH WUDYHOLQJ PRYH WKH GLUHFWLRQ FRQWURO OHYHU WR WKH RSSRVLWH GLUHFWLRQ DQG NHHS WKH DFFHOHUDWRU SHGD...

Page 70: ...in front of an object Protect yourself and those around you Operate the truck only from the designated operator s position Stay within the confines of the lift truck profile dimensions Keep arms legs...

Page 71: ...V KROHV VOLFN VSRWV DQG ORRVH REMHFWV RU GHEULV LQ RXU SDWK WKDW PD FDXVH WKH WUXFN WR VZHUYH RU WLS I WKHVH FRQGLWLRQV DUH XQDYRLGDEOH VORZ GRZQ DQG FDUHIXOO GULYH SDVW WKHP 6ORZ GRZQ IRU ZHW RU VOLS...

Page 72: ...ULYH FDUHIXOO GR QRW LQGXOJH LQ VWXQW GULYLQJ RU KRUVHSOD 2EVHUYH WUDIILF UXOHV DWFK IRU SHRSOH DQG KD DUGV 6ORZ GRZQ H LQ IXOO FRQWURO RI RXU OLIW WUXFN DW DOO WLPHV ROORZ WKH LQVWUXFWLRQV LQ WKLV PD...

Page 73: ...EHLQJ FDUULHG ZLOO DOORZ RWK IRUNV VKRXOG DOZD V EH WKH VDPH GLVWDQFH IURP WKH FHQWHU RI WKH IRUN FDUULDJH 7R DGMXVW WKH IRUNV UDLVH WKH FDUULDJH VOLJKWO 7LOW WKH XSULJKW IXOO IRUZDUG WR UHGXFH IULFWL...

Page 74: ...RSHUDWRU RU D E VWDQGHU R QRW KDQGOH ORDGV WKDW DUH KLJKHU WKDQ WKH IRUN FDUULDJH XQOHVV WKH ORDG LV VHFXUHG VR WKDW QR SDUW RI LW FDQ IDOO EDFNZDUGV HHS WKH ORDG EDFN DJDLQVW WKH FDUULDJH RDGV SODFHG...

Page 75: ...RRVH PDWHULDOV RU GHEULV RQ WKH JURXQG LIW DQG WLOW VORZO DQG VPRRWKO R VORZO ZKHQ WXUQLQJ URVV UDLOURDG WUDFNV VORZO DW DQ DQJOH ZKHUHYHU SRVVLEOH 8VH VSHFLDO FDUH ZKHQ KDQGOLQJ DQG WUDYHOLQJ ZLWK OR...

Page 76: ...KH ORDG SDOOHW 0RYH IRUZDUG XQWLO WKH IRUNV DUH VTXDUHO DQG FRPSOHWHO XQGHU WKH ORDG 9 I WKH IRUNV DUH ORQJHU WKDQ WKH ORDG PRYH WKH WLSV SDUWLDOO XQGHU WKH ORDG ZLWKRXW H WHQGLQJ EH RQG WKH ORDG 5DLV...

Page 77: ...WKH ORDG SDOOHW VKRXOG EH OLQHG XS H DFWO ZLWK WKH QHDU HGJH DQG VLGH RI WKH ORDG RU UDFN RQ ZKLFK RX DUH VWDFNLQJ 6WRS FORVH WR WKH VWDFN DQG IXUWKHU OLIW UDLVH WKH ORDG KLJK HQRXJK WR FOHDU WKH WRS...

Page 78: ...V EHKLQG WKH ORDG EHLQJ PRYHG I WKH IRUNV DUH ORQJHU WKDQ WKH ORDG PRYH WKH WLSV SDUWLDOO XQGHU WKH ORDG ZLWKRXW H WHQGLQJ EH RQG WKH ORDG 5DLVH WKH ORDG WR FOHDU WKH XQGHUVXUIDFH DFN RXW VHYHUDO LQFK...

Page 79: ...LSPHQW DFFHVV WR ILUH DLVOHV RU VWDLUZD V DQG ILUH HTXLSPHQW HIRUH OHDYLQJ WKH RSHUDWRU V SRVLWLRQ ULQJ WUXFN WR FRPSOHWH VWRS 3XW WKH GLUHFWLRQDO FRQWURO OHYHU LQ WKH 1 875 SRVLWLRQ SSO WKH SDUNLQJ E...

Page 80: ...5122...

Page 81: ...7 71 712 y 713 B 714 715 9 _ A...

Page 82: ...RW RSHUDWH D WUXFN LI LW LV LQ QHHG RI UHSDLU I LW LV LQ DQ XQVDIH FRQGLWLRQ UHPRYH WKH NH DQG UHSRUW WKH FRQGLWLRQ WR WKH SURSHU DXWKRULW I WKH WUXFN EHFRPHV XQVDIH LQ DQ ZD ZKLOH RX DUH RSHUDWLQJ LW...

Page 83: ...DXOLF RLO OHDNV DQG ORRVH ILWWLQJV R QRW XVH EDUH KDQGV H VXUH WKDW WKH GULYHU V RYHUKHDG JXDUG DQG DQ RWKHU VDIHW GHYLFHV DUH LQ SODFH XQGDPDJHG DQG DWWDFKHG VHFXUHO KHFN DOO RI WKH FULWLFDO FRPSRQHQ...

Page 84: ...HU RU D IDXOW FRGH I WKH IDXOW FRGH LV QRW DQ RSHUDWRU IDXOW FRGH FDOO D VHUYLFH WHFKQLFLDQ KHFN K GUDXOLF IOXLG OHYHO LWK WKH WUXFN SDUNHG RQ D OHYHO VXU IDFH OLIW WKH FDUULDJH WR PD LPXP KHLJKW ZKLO...

Page 85: ...ompleted and turn it in to the person responsible for lift truck mainte nance Be sure any unusual noises or problems are investigated immediately Do not operate a lift truck that has a maintenance pro...

Page 86: ...717...

Page 87: ...8 9 81 9 6 812 6 813...

Page 88: ...812 6 6 I RXU OLIW WUXFN EHFRPHV GLVDEOHG EXW FDQ EH PRYHG IUHHO RQ LWV RZQ ZKHHOV ZLWKRXW IXUWKHU GDPDJH XVH WKH IROORZLQJ SURFHGXUHV WR WRZ LW VDIHO WR D UHSDLU DUHD 6 A 0 zB z z z z z...

Page 89: ...H VWHHO DQG LV QRW FRPPHUFLDOO DYDLODEOH 5HSODFH LW ZKHQ QHFHVVDU RQO ZLWK D JHQXLQH 5 UHSODFHPHQW SDUW 8VH DQ DSSURYHG VROLG PHWDO WRZ EDU ZLWK WRZLQJ FRXSOHUV WKDW FRQQHFW WR WKH WRZLQJ SLQV LQ WKH...

Page 90: ...XOO ORZHU WKH IRUNV WR WKH IORRU SXW GLUHFWLRQDO FRQWURO OHYHU LQ WKH 1 875 SRVLWLRQ DQG WXUQ WKH NH VZLWFK WR WKH 2 SRVLWLRQ QJDJH WKH SDUNLQJ EUDNH 5HPRYH WKH NH DQG ZKHQ QHFHVVDU EORFN WKH ZKHHOV W...

Page 91: ...6 1 6 12...

Page 92: ...V RXU UHVSRQVLELOLW WR EH DOHUW IRU DQ LQGLFDWLRQ WKDW RXU WUXFN PD QHHG VHUYLFH DQG KDYH LW DWWHQGHG WR SURPSWO RX SOD DQ LPSRUWDQW SDUW LQ PDLQWHQDQFH 2QO RX FDQ PDNH VXUH WKDW RXU OLIW WUXFN UHJXOD...

Page 93: ...I RX KDYH WKH QHHG IRU PRUH LQIRUPDWLRQ RQ WKH FDUH DQG UHSDLU RI RXU WUXFN VHH RXU 5 GHDOHU 6 7LPH LQWHUYDOV EHWZHHQ PDLQWHQDQFHV DUH ODUJHO GHWHUPLQHG E RSHUDWLQJ FRQGLWLRQV RU H DPSOH RSHUDWLRQ LQ...

Page 94: ...Check truck for obvious damage and leaks Check clean battery terminals Check electrolyte level Check capacity warning plates and decals Check condition of tires and wheels remove embedded objects Che...

Page 95: ...te level Check battery cables truck receptacle Perform battery load test Check drive motor Check lift motor Check steer motor Test ground TMX ECX GEX GTX Clean drive axle air vent Check drive axle flu...

Page 96: ...UHG LQGXVWULDO WUXFNV VKDOO EH GRQH LQ FRQIRUPDQFH ZLWK WKH PDQXIDFWXUHU V UHFRPPHQGD WLRQV VFKHGXOHG SODQQHG PDLQWHQDQFH OXEULFDWLRQ DQG LQVSHFWLRQ V VWHP VKDOO EH IROORZHG 2QO WUDLQHG DQG DXWKRUL HG...

Page 97: ...DNHV VWHHULQJ PHFKDQLVPV FRQWURO PHFKDQLVPV ZDUQLQJ GH YLFHV OLJKWV OLIW RYHUORDG GHYLFHV OLIW DQG WLOW PHFKDQLVPV DUWLFXODWLQJ D OH VWRSV DQG IUDPH PHPEHUV PXVW EH FDUHIXOO DQG UHJXODUO LQVSHFWHG DQG...

Page 98: ...VH RU GHIHFWLYH SDUWV 0RGLILFDWLRQV DQG DGGLWLRQV WKDW DIIHFW FDSDFLW DQG VDIH WUXFN RSHUDWLRQ PXVW QRW EH GRQH ZLWKRXW WKH PDQXIDFWXUHU V SULRU ZULWWHQ DSSURYDO DSDFLW RSHUDWLRQ DQG PDLQWHQDQFH LQVWU...

Page 99: ...HVLJQDWLRQV UHDV RI 8VH 0DLQWHQDQFH DQG 2SHUDWLRQ YDLODEOH IURP 1DWLRQDO LUH 3URWHFWLRQ VVRF QF DWWHU PDUFK 3DUN 4XLQF 0 HQHUDO QGXVWULDO 6WDQGDUGV 26 26 6DIHW DQG HDOWK 6WDQGDUGV 5 6XESDUW 1 0DWHULDO...

Page 100: ...Q F 6HUYLFH UDNH 2SHUDWLRQ G 6SHHG RQWURO H ULYH 7UDLQ 1RLVH I 6WHHULQJ 2SHUDWLRQ J 6HUYLFH UDNH 2SHUDWLRQ K 6SHHG RQWURO L ULYH 7UDLQ 1RLVH M 6WHHULQJ 2SHUDWLRQ N 6HUYLFH UDNH 2SHUDWLRQ D ULYH 7UDLQ...

Page 101: ...K GUDXOLF RLO OHDNV DQG ORRVH ILWWLQJV B 6 9 9 B H VXUH WKDW WKH GULYHU V RYHUKHDG JXDUG ORDG EDFNUHVW H WHQ VLRQ DQG VDIHW GHYLFHV DUH LQ SODFH XQGDPDJHG DQG DWWDFKHG VHFXUHO 7KHQ FKHFN DOO RI WKH FU...

Page 102: ...I RXU WUXFN ZLWK PLQLPXP GRZQ WLPH GHSHQGV RQ WKH FRUUHFW FDUH DQG PDLQWHQDQFH RI WKH OLIW FKDLQV 0RVW FRPSODLQWV RI XQDFFHSWDEOH FKDLQ SHUIRUPDQFH DUH D UHVXOW RI SRRU PDLQWHQDQFH KDLQV QHHG SHULRGLF...

Page 103: ...lacement Criteria 1 NEW CHAIN LENGTH The distance from the first pin counted to the last pin counted in a span while the chains are lifting a small load 2 WORN CHAIN LENGTH The distance from the first...

Page 104: ...reduced and the fork must be replaced Inspect the forks for twists and bends Put a 2 thick metal block at least 4 wide by 24 long on the blade of the fork with the 4 surface against the blade Put a 2...

Page 105: ...e tire not from the side Use a long handled gauge to keep your body away from the side If tires are low do not operate and do not add air Check with a mechanic The tire may require removal and repair...

Page 106: ...HIRUH WKH SHGDO UHDFKHV WKH IORRUSODWH KHFN IRU D IHHOLQJ RI VROLG UHVLVWDQFH ZKHQ WKH SHGDO VWRSV 7KH SHGDO PXVW IHHO ILUP DQG QRW PRYH GRZQ IDUWKHU DIWHU LW VWRSV I WKH SHGDO FRQWLQXHV WR FUHHS GRZQ...

Page 107: ...HYHQ DQG VPRRWK ZLWKRXW ELQGLQJ RU MHUNLQJ DWFK IRU FKDLQ ZREEOH RU ORRVHQHVV WKH FKDLQV VKRXOG KDYH HTXDO WHQVLRQ DQG PRYH VPRRWKO ZLWKRXW QRWLFHDEOH ZREEOH 5HOHDVH WKH OHYHU W VKRXOG VSULQJ EDFN WR...

Page 108: ...H SDUNLQJ EUDNH 0RYH WKH GLUHFWLRQ FRQWURO OHYHU IURP 1 875 WR 25 5 WUDYHO SRVLWLRQ 5HPRYH RXU ULJKW IRRW IURP WKH EUDNH SHGDO DQG SXW LW RQ WKH DFFHOHUDWRU SHGDO 3XVK GRZQ XQWLO WKH WUXFN PRYHV VORZO...

Page 109: ...DO DQG DOORZ WKH WUXFN WR DFFHOHUDWH WR WKH GHVLUHG WUDYHO VSHHG 7KHQ PRYH WKH GLUHFWLRQ FRQWURO WR WKH 5 9 56 SRVLWLRQ ZKLOH RXU IRRW LV VWLOO GHSUHVVLQJ WKH DFFHOHUDWRU SHGDO 7KH WUXFN VKRXOG VORZ W...

Page 110: ...5HPRYH GLSVWLFN DQG FKHFN RLO OHYHO HHS WKH RLO OHYHO DERYH WKH 2 PDUN RQ WKH GLSVWLFN E DGGLQJ UHFRPPHQGHG K GUDXOLF IOXLG RQO DV UHTXLUHG 6 KHFN WKH FRQGLWLRQ RI WKH K GUDXOLF IOXLG DJH FRORU RU FOD...

Page 111: ...RU H DPSOH WUXFNV RSHUDWLQJ LQ PDQXIDFWXULQJ SODQWV ZLWK D KLJK OHYHO RI GLUW GXVW RU OLQW H J FRWWRQ ILEHUV SDSHU GXVW HWF LQ WKH DLU RU RQ WKH IORRU UHTXLUH PRUH IUHTXHQW FOHDQLQJ I DLU SUHVVXUH GRH...

Page 112: ...OHFWURO WH H ZDVK IDFLOLW LUH SURWHFWLRQ 3URWHFWLQJ FKDUJLQJ DSSDUDWXV IURP GDPDJH E WUXFNV GHTXDWH YHQWLODWLRQ IRU GLVSHUVDO RI IXPHV IURP JDVVLQJ EDWWHULHV KHQ KDQGOLQJ DFLG FRQFHQWUDWHV JUHDWHU WKD...

Page 113: ...H VDPH DV WKH OLIWLQJ H HV RI WKH EDWWHU WR SUHYHQW GDPDJH WR WKH EDWWHU I WKH VSUHDGHU EDU KRRNV DUH PRYDEOH FDUHIXOO DGMXVW WKH SRVLWLRQ ZLGWK RI WKH KRRNV VR WKDW WKH SXOO LV GLUHFWO XSZDUG YHUWLFD...

Page 114: ...V PXVW ZHDU SURWHFWLYH FORWKLQJ VXFK DV IDFH VKLHOG ORQJ VOHHYHV DQG JORYHV GURJHQ HPLVVLRQV IURP FKDUJLQJ EDWWHULHV DUH IODPPDEOH 1R VPRNLQJ LV DOORZHG LQ WKH FKDUJLQJ DUHD R QRW FKHFN WKH HOHF WURO...

Page 115: ...WH IXPHV IURP JDVVLQJ EDWWHULHV RQ FKDUJH QG EH VXUH WKHUH DUH SURYLVLRQV IRU KDQGOLQJ HOHF WURO WH HIRUH DWWHPSWLQJ WR UHPRYH RU FKDUJH D VWRUDJH EDWWHU WKH WUXFN VKRXOG EH SRVLWLRQHG LQ WKH GHVLJQDW...

Page 116: ...WHULHV SSO D OLJKW FRDW RI 77 5 6 9 5 DQG 1 5 WR HQWLUH VXUIDFH RI EDWWHU OORZ WR VHW IRU DSSUR LPDWHO VHFRQGV WKHQ ZLSH WKRURXJKO ZLWK D ZLSLQJ FORWK RU UDJ KHPLFDO DFWLRQ ZLOO GLVVROYH UXVW DQG FRUU...

Page 117: ...R SUHYHQW VKRUW FLUFXLWV DQG H SORVLRQV R QRW RYHUFKDUJH KHFN WKH EDWWHU HOHFWURO WH OHYHO HDFK FKDUJLQJ GG ZDWHU LI WKH WRS RI WKH VHSDUDWRU RU SODWHV DUH YLVLEOH DVK GRZQ DV QHHGHG HHS EDWWHU VHUYLF...

Page 118: ...LQDO IRU ORRVLQJ RU FRUURVLRQ QVXODWLRQ IRU KDUGHQLQJ DQG FUDFNLQJ YLGHQFH RI RYHU KHDWLQJ RUQ RU WKLQ LQVXODWLRQ R QRW UHSDLU FDEOH E FXWWLQJ RXW WKH GDPDJHG VHFWLRQ DQG VSOLFLQJ 5HSODFH WKH HQWLUH F...

Page 119: ...1 2125 12 9 2C132 14 09 712C 17 09 2C132 1 0 712C 1 C...

Page 120: ...J PP ORDG FHQWHU OEV LQ NJ PP 70 NJ PP ORDG FHQWHU OEV LQ NJ PP Gross Vehicle Empty Vehicle Loaded Drive Empty Drive Weight kg lbs Weight kg lbs Axle kg lbs Axle kg lbs 70 70 V 70 70 70 70 ULYH 7LUH 6...

Page 121: ...0 Use genuine CLARK parts See your CLARK dealer 4 y DWWHU RPSDUWPHQW DWWHU RPSDUWPHQW FHOOV SODWHV FHOOV SODWHV DPS KRXU KU UDWH DPS KRXU KU UDWH N K N K DWWHU RPSDUWPH FHOOV SODWHV DPS KRXU KU UDWH...

Page 122: ...IXOO FKDUJHG VSHFLILF JUDYLW LGH RDG RJ LVFKDUJHG VSHFLILF JUDYLW NJ PP ORDG FHQWHU OEV LQ NJ PP NJ PP ORDG FHQWHU OEV LQ NJ PP NJ PP ORDG FHQWHU OEV LQ NJ PP NJ PP ORDG FHQWHU OEV LQ NJ PP Gross Veh...

Page 123: ...DLQ K GUDXOLF VXPS RLO VXSSO U 27 UDNH OXLG 16 0 Use genuine CLARK parts See your CLARK dealer OH QGV KHHO HDULQJV 1 UDGH 1R LWKLXP VRDS EDVH JUHDVH 5 6SHFLILFDWLRQ 06 DQG 06 6WHHULQJ OLQNDJH XSULJKW...

Page 124: ...768 XSULJKW 0LQ EDWWHU ZW FRPSDUWPHQW V FRPSDUWPHQW b 9 NJ PP ORDG FHQWHU NJ PP ORDG FHQWHU V NJ PP ORDG FHQWHU 9 OEV NJ PP ORDG FHQWHU OEV NJ PP ORDG FHQWHU V OEV NJ PP ORDG FHQWHU Gross Vehicle Empt...

Page 125: ...RUPDO DSSOLFDWLRQ 5 6SHFLILFDWLRQ 06 GUDXOLF RLO 16 0 Use genuine CLARK parts See your CLARK dealer 37y 1 2C 5 GGG FHOOV SODWHV GGG DPS KRXU KU UDWH N K 37y 1 25 C GGG FHOOV SODWHV GGG DPS KRXU KU UDW...

Page 126: ...K 768 XSULJKW 0LQ EDWWHU ZW V FRPSDUWPHQW FRPSDUWPHQW b NJ PP ORDG FHQWHU OEV LQ NJ PP NJ PP ORDG FHQWHU OEV LQ NJ PP V NJ PP ORDG FHQWHU OEV LQ NJ PP NJ PP ORDG FHQWHU OEV LQ NJ PP NJ PP ORDG FHQWHU...

Page 127: ...B 02 OXLG 6 B 8VHV PDLQ K GUDXOLF VXPS RLO VXSSO U 1RUPDO DSSOLFDWLRQ 5 6SHFLILFDWLRQ 06 GUDXOLF RLO 16 0 Use genuine CLARK parts See your CLARK dealer OH QGV KHHO HDULQJV 1 UDGH 1R LWKLXP VRDS EDVH J...

Page 128: ...DWWHU ZW 7 FRPSDUWPHQW 7 V FRPSDUWPHQW b 9 7 NJ PP ORDG FHQWHU 7 NJ PP ORDG FHQWHU 7 V NJ PP ORDG FHQWHU 9 7 OEV NJ PP ORDG FHQWHU 7 OEV NJ PP ORDG FHQWHU 7 V OEV NJ PP ORDG FHQWHU Gross Vehicle Empty...

Page 129: ...UPDO DSSOLFDWLRQ 5 6SHFLILFDWLRQ 06 GUDXOLF RLO 16 0 Use genuine CLARK parts See your CLARK dealer 37y 1 2C 5 GGG FHOOV SODWHV GGG DPS KRXU KU UDWH N K 37y 1 25 C GGG FHOOV SODWHV GGG DPS KRXU KU UDWH...

Page 130: ...1 2...

Page 131: ...JQRVWLF LVSOD 70 LUHFWLRQ RQWURO DQG UDNHV LUHFWLRQ RQWURO HYHU R V DQG RQ WV RFNV URS 2IIV 9 OHFWULF 7UXFN DWWHU 0DLQWHQDQFH DVK LVSOD 2SHUDWRU RPSDUWPHQW DVK LVSOD B DVW 7XUQ DQG LJK RDGV DVWHQHU KH...

Page 132: ...QHG 0DLQWHQDQFH YLL 3ODQQHG 0DLQWHQDQFH 3ODQQHG 0DLQWHQDQFH QWHUYDOV 3OXJJLQJ 3RVLWLRQLQJ RUNV DQG 8SULJKW 30 5HSRUW RUP 5DPSV 5HDU 6ZLQJ 5LJKW QJOH 6WDFNLQJ 5RXWLQH 6HUYLFLQJ DQG 0DLQWHQDQFH YL 6DIH...

Page 133: ...13 8QORDGLQJ 8SULJKW DUQLQJ HFDO y 9LVXDO KHFNV 9LVXDO QVSHFWLRQ KDW WR GR LQ DVH RI D 7LS RYHU KHHOV DQG 7LUHV...

Page 134: ......

Page 135: ......

Page 136: ...CLARK MATERIAL HANDLING COMPANY 700 Enterprise Drive Lexington Kentucky 40510 www clarkmhc com Printed Date Nov 2018 Additional copies of this manual may be purchased from YOUR AUTHORIZED CLARK DEALER...

Search results

Summary of Contents for ECX 20

Reviews:

Related manuals for ECX 20

Brands by name

Popular brands

Clark ECX 20, Operator'S Manual

Search results

Summary of Contents for ECX 20

Reviews:

Related manuals for ECX 20

Brands by name

Popular brands