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Service Manual

AM/FM Radio CD Combination

Specification and design are subject to change without notice for
further improvement.

Model

(Model:PE-2504B-B For U.S.A)

Radio section
Model: PE-2504B-B

Tuning system:

PLL synthesizer tuner

Receiving frequencies: FM 87.9 to 107.9MHz (0.20 MHz
steps)

AM 530 to 1,710kHz (10 kHz steps)

CD player section

System:

Compact disc audio system

Usable disc:

Compact disc

Frequency response:

10Hz to 20kHz (+1dB)

Signal to Noise ratio:

100dB (1kHz) IHF-A

Dynamic range:

95dB (1kHz)

Distortion:

0.01%

General

Max. Power Output:

50W x 4

Line Output:

1.7V (with CD 1kHz, 10k ohm)

Bass Control Action:

+13dB / -13dB (30Hz)

Trible Control Action:

+12dB / -12dB (10 kHz)

Power supply voltage: DC 14.4V (10.8 to 15.6V allowable

negative ground)

Current consumption: Less than 15A
Speaker impedance:

4ohm (4ohm to 8ohm allowable)

Dimensions (mm):

178 (W) x 50 (H) x 152 (D)mm

Weight:

1.0kg

SPECIFICATIONS

- 1 -

DB135

Published by Clarion (Malaysia)
289-6027-00 

MAY

 2003P

Printed In Malaysia

Clarion ( Malaysia) Sdn. Bhd.

Phase 3, Free Trade Zone One, 11900 Bayan Lepas, Penang, Malaysia
Tel: (60) 4-6439-106, Fax: (60) 4-6439-108

Clarion Co. Ltd.

Export Division : 50 Kamitoda, Toda-shi, Saitama 335-8511 Japan

NOTE

1. We cannot supply PWB with component parts in

principle. When a circuit on PWB has failure, please
repair it by component parts base. Parts which are
not mentioned in service manual are not
supplied.

To engineers in charge of repair or
inspection of our products.

Before repair or inspection,make sure to follow the
instructions so that customers and Engineers in charge of
repair or inspection can avoid suffering any risk or injury.

1. Use specified parts.

The system uses parts with special safety features
against fire and voltage. Use only parts with equivalent
characteristics when replacing them.
The use of unspecified parts shall be regarded as re-
modeling for which we shall not be liable.The onus of
product liability (PL) shall not be our responsibility in
cases where an accident or failure is as a result of un-
specified parts being used.

2. Place the parts and wiring back in their original

positions after replacement or re-wiring.
For proper circuit construction, use of insulation tubes,
bonding, gaps to PWB, etc, is involved. The wiring con-
nection and routing to the PWB are specially planned
using clamps to keep away from heated and high volt-
age parts. Ensure that they are placed back in their origi-
nal positions after repair or inspection.
If extended damage is caused due to negligence during
repair, the legal responsibility shall be with the repairing
company.

3. Check for safety after repair.

Check that the screws, parts and wires are put back se-
curely in their original position after repair. Ensure for
safety reasons there is no possibility of secondary prob-
lems around the repaired spots.
If extended damage is caused due to negligence of re-
pair, the legal responsibility shall be with the repairing
company.

4. Caution in removal and making wiring connection to

the parts for the automobile.
Disconnect the battery terminal after turning the ignition
key off. If wrong wiring connections are made with the
battery connected, a short circuit and/or fire may occur.
If extensive damage is caused due to negligence of re-
pair, the legal responsibility shall be with the repairing
company.

5. Cautions regarding chips.

Do not reuse removed chips even when no abnormality
is observed in their appearance. Always replace them
with new ones. (The chip parts include resistors, capaci-
tors, diodes, transistors, etc). The negative pole of tan-
talum capacitors is highly susceptible to heat, so use
special care when replacing them and check the opera-
tion afterwards.

6. Cautions in handling flexible PWB.

Before working with a soldering iron, make sure that the
iron tip temperature is around 270°C. Take care not to ap-
ply the iron tip repeatedly (more than three times) to the
same patterns. Also take care not to apply the tip with force.

7. Turn the unit OFF during disassembly and parts replace-

ment. Recheck all work before you apply power to the
unit.

8. Cautions in checking that the optical pickup lights up.

The laser is focused on the disc reflection surface
through the lens of the optical pickup. When checking
that the laser optical diode lights up, keep your eyes

more than 30cms away from the lens. Prolonged
viewing of the laser within 30cms may damage your
eyesight.

9. Cautions in handling the optical pickup

The laser diode of the optical pickup can be damaged
by electrostatic charge caused by your clothes and body.
Make sure to avoid electrostatic charges on your clothes
or body, or discharge static electricity before handling
the optical pickup.

9-1.Laser diode

The laser diode terminals are shorted for transportation
in order to prevent electrostatic damage. After
replacement, open the shorted circuit. When removing
the pickup from the mechanism, short the terminals by
soldering them to prevent this damage.

9-2.Actuator

The actuator has a powerful magnetic circuit. If a
magnetic material is put close to it. Its characteristics
will change. Ensure that no foreign substances enter
through the ventilation slots in the cover.

9-3.Cleaning the lens

Dust on the optical lens affects performance. To clean
the lens, apply a small amount of isopropyl alcohol to
lens paper and wipe the lens gently.

DB135

- 2 -

CAUTIONS

Use of controls, adjustments, or performance of procedures
other those specified herein, may resault in hazardous
radiation exposure.
The compact disc player should not be adjustment or repaired
by anyone expext properly qualified service personnel.

FEATURES

1. Rotary Encoder Volume Control
2. Z-Enhancer with 3 Mode Sound Selector
3.                        FM Reception System
4. Seek/Manual Up/Down Tuning
5. 8-Times Oversampling Digital Filter and Dual 1-Bit

D/A Converters

6. Preset Station Scan (PS), Automatic Store (AS)
7. 2-Channel RCA Line Level Output
8. AM 1 band, FM 3 bands each 6 channels total 24

channels, Preset Memory Function

9. Repeat/Random Play/Intro Music Scan
10. 200W (50 W x 4) Maximum Power Output

COMPONENTS

Main unit

1

Mounting bracket

300-7742-20

1

Escutcheon (Outer-Es) 370-9006-12

1

Extension Lead

854-6391-60

1

Part’s bag

1

  Removal key

331-2497-20

2

PE-2504B-B

DB135

*

Bottom View of
Main Unit

(Model:PE-2504B-B)

Summary of Contents for DB135

Page 1: ...ttery terminal after turning the ignition key off If wrong wiring connections are made with the battery connected a short circuit and or fire may occur If extensive damage is caused due to negligence of re pair the legal responsibility shall be with the repairing company 5 Cautions regarding chips Do not reuse removed chips even when no abnormality is observed in their appearance Always replace th...

Page 2: ...UBLESHOOTING ERROR DISPLAYS To protect the system this unit has been equipped with self diagnostic functions If a fault arises a warning is issued by various error displays Follow the corrective measures and remove the fault This error display indicates that a fault has arisen in the mechanism of the source unit for example the disc cannot be ejected Check the source unit This error display indica...

Page 3: ... for LCD 4 COM4 O COMMON signal 4 output for LCD 5 S1 O S1 output for LCD 6 S2 O S2 output for LCD 7 S3 O S3 output for LCD 8 S4 O S4 output for LCD 9 S5 O S5 output for LCD 10 S6 O S6 output for LCD 11 S7 O S7 output for LCD 12 S8 O S8 output for LCD 13 S9 O NC 14 S10 O S10 output for LCD 15 S11 O S11 output for LCD 16 S12 O NC 17 S13 O S13 output for LCD 18 S14 O S14 output for LCD 19 S15 O NC 2...

Page 4: ...WITHOUT COMPONENT 1 8 EXPLODED VIEW PART LIST Main Section 7 DB135 DB135 01 286 9995 00 SET PLATE 1 02 311 1848 00 LOWER CASE 1 03 310 1751 02 UPPER CASE 1 04 731 3004 80 TAPTIGHT M3 x 4 3 05 331 3366 00 MECHA BRACKET 3 06 714 2604 81 MACHINE SCREW M2 6 x 4 4 07 929 0220 82 CD MECHANISM 1 08 714 3006 81 MACHINE SCREW M3 x 4 2 09 731 3008 80 TAPTIGHT M3 x 8 4 10 731 3012 80 TAPTIGHT M3 x 12 3 11 77...

Page 5: ... 25 DRIVE PLATE ASSY 1 2 969 0060 30 PICK UP UNIT 1 3 039 1944 21 LED PWB WITHOUT COMPONENT 1 4 039 1945 20 CD PWB WITHOUT COMPONENT 1 5 SMA 182 100 MOTOR ASSY SPINDLE 1 6 SMA 183 100 MOTOR ASSY SLED 1 7 620 1022 25 CLAMPER LINK 1 8 803 4906 60 VINYL COAT WIRE ORG 1 9 816 2591 00 LEAD WIRE YEL 1 10 620 1025 22 ID LOCK PLATE 1 11 620 1026 21 SPRING PLATE 1 12 620 1027 26 LOWER CHASSIS 1 13 620 1028...

Page 6: ...50V 3 3uF C 210 168 1045 06 25V 0 1uF C 211 178 2255 09 16V 2 2uF C 212 184 4773 12 6 3V 470uF C 213 182 2273 12 6 3V 220uF C 214 166 2211 00 16V 220pF C 215 166 2211 00 16V 220pF C 216 166 2211 00 16V 220pF C 217 166 2211 00 16V 220pF C 218 166 2211 00 16V 220pF C 219 166 2211 00 16V 220pF C 220 166 2211 00 16V 220pF C 221 166 2211 00 16V 220pF C 222 168 1022 05 16V 1000pF C 223 168 1045 06 25V 0...

Page 7: ... 1uF C 115 046 4712 58 470pF C 116 046 4712 58 470pF C 117 043 0533 50 0 047uF C 118 043 0533 50 0 047uF C 119 045 2701 50 27pF C 120 045 1801 50 18pF C 121 163 1063 35 16V10uF C 122 178 1052 78 1uF C 123 046 1032 78 0 01uF C 124 163 1073 05 4V100uF C 125 168 1042 78 0 1uF C 126 168 1042 78 0 1uF C 129 178 1052 78 1uF C 201 163 3363 05 4V33uF C 202 168 1042 78 0 1uF C 203 178 1052 78 1uF C 204 163...

Page 8: ... 15 DB135 ...

Page 9: ...CIRCUIT DIAGRAM 1 2 Main PWB B1 Section 1 2 16 DB135 ...

Page 10: ...PRINTED WIRING BOARD Section B1 B2 B3 17 DB135 ...

Page 11: ...CIRCUIT DIAGRAM 2 2 Main PWB Section B2 B3 Section 2 2 DB135 18 B2 B3 ...

Page 12: ...CIRCUIT DIAGRAM DB135 19 CD PWB B4 B5 B6 B5 B6 B6 B5 B4 PRINTED WIRING BOARD CD Mechanism B4 B5 B6 Section ...

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