Clack WS 1 Parts And Operational Manual Download | Manualshive

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Drive Cap Assembly, Dowoflow Piston, Upflow Piston, Regenerant Piston and Spacer Stack Assembly for
WS1 Clack Water Softener

Drawing No. Order No. Description Quantity

1 V3005 WSI Spacer Stack Assembly 1

2 V3004 Drive Cap ASY 1

3 V3135 0-ring 228 1

4a V3011* WS 1 Piston Downflow ASY 1

4b V301 1-01 WS1 Piston Upflow ASY 1

5 V3174 WS 1 Regenerant Piston 1

6 V3180 0-ring 337 1

V3O11 is labeled with DN and V3011-01 is labeled with UP.

Note: The regenerant piston is not used in backwash only applications.

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Summary of Contents for WS 1

Page 1: ...asy access and serviceability without the need for tools The bypass body and rotors are glass filled Noryl and the nuts and caps are glass filled polypropylene All seals are self lubricating EPDM to help prevent valve seizing after long periods of non use Internal 0 rings can easily be replaced if service is required The bypass consists of two interchangeable plug valves that are operated independ...

Page 2: ...ter of bypass valve system water pressure is allowed to the control valve and the plumbiiig system while not allowing water to exit from the control valve to the plumbing 4 Shut Off Position The inlet handle points to the center of the bypass valve and the outlet handle points in the direction of flow the water is shut off to the plumbing system If water is available on the outlet side of the soft...

Page 3: ... 1 Front Cover ASY 1 2 V3107 01 WS 1 Motor 1 3 V3106 01 WS 1 Drive Bracket Spring Clip 1 4 V3108 WS 1 PC Board 1 5 V3110 WS 1 Drive Geart 12 36 3 6 V3109 WS 1 Drive Gear Cover V3002 WS 1 Drive ASY Not Shown 173186 WS Transformer ttOV t2V Drawing number parts 2 through 6 may be purchased as a complete assembly part 5 3002 ...

Page 4: ...iption Quantity 1 V3005 WSI Spacer Stack Assembly 1 2 V3004 Drive Cap ASY 1 3 V3135 0 ring 228 1 4a V3011 WS 1 Piston Downflow ASY 1 4b V301 1 01 WS1 Piston Upflow ASY 1 5 V3174 WS 1 Regenerant Piston 1 6 V3180 0 ring 337 1 V3O11 is labeled with DN and V3011 01 is labeled with UP Note The regenerant piston is not used in backwash only applications ...

Page 5: ...SY B BROWN V3010 IC WS1 INJECTOR ASY C VIOLET V30I0 ID WS1 INJECTOR ASYDRED V3010 1E WS1 INJECTOR ASYE WHITE 5 V3010 IF WS1 INJECTOR ASYFBLUE V3010 IG WS1 INJECTOR ASY G YELLOW V3010 1H WS1 INJECTOR ASYHGREEN V3010 1I WS1 INJECTOR ASY I ORANGE V3010 1J WS1 INJECTOR ASY J LIGHT BLUE V3010 1K WS1 INJECTOR ASY K LIGHT GREEN Not Shown V3170 0 ring011 Not Shown V3171 0 ring 013 The injector ping and th...

Page 6: ...st be removed Refill and Refill Port Plug Drawing No Order No Description Quantity 1 V3195 01 WS Refill Port Plug ASY This part is required for backwash only systems 2 H4615 Elbow Locking Clip 3 JCP P 6 Polytube insert 3 8 4 JCPG 6PBLK Nut 3 8 5 014613 Elbow Cap 318 6 V3163 0 ring019 1 7 V3165_01 WS 1 RFC Retainer ASY 8 V3182 WS1RFC 1 Not Shown H4650 Elbow 1 2 with nut and insert Option ...

Page 7: ...3163 0 ring 019 1 6 V3159 Ol WS1 DLFC Rotairrr ASY 1 VS 162 007 WS DLFC 0 7 rpm for 3 4 V3162 010 WS1 DLFC I Gpm for 3 4 V3162 013 WS 1 DLFC 1 3 gym for 3 4 V3162 0I7 WS1 DLFC l 7gimc for 3 4 0ne V3162 022 WS1 DLFC 2 2 ppm for 3 4 DLFC V3162 027 WS1 DLFC 2 7 gpm for 3 4 must be used if fitting is used 7 V3I62 032 WS1 DLFC 3 2 fgpm or 3 4 VS l62 042 WS1 DLFC 4 2 gym for 314 V3162 053 WS1 DLPC 5 3 g...

Page 8: ...ly and 5 8 polytube installation only Drawing No Order No Description Quantity 1 H4615 Elbow Locking Clip 1 2 V3008 02 WS Drain FTG 1 Straight 1 3 V3166 WS 1 Drain FTC Body 1 1 4 V3167 WS1 Drain FTG Adaptor 1 1 5 V3163 0 ring 019 1 6 V3150 WS1 Split Ring 1 7 V3151 WS1 Nut 1 QC 1 8 V3105 O ring 215 1 V3190 090 WS 1 DLFC 9 0 gpm for 1 V5190 100 WS 1 DLFC 10 0 gpm for 1 One V3190 110 WS 1 DLFC 11 0 g...

Page 9: ...n be ordered us a set order number V3008 02 description WS1 Drain FTG 1 Straight Water Meter and Meter Plug Drawing No Order No Description Quantity 1 V3151 WS1 Nut 1 QC 1 2 V3003 WS1 Meter ASY 1 3 V3118 01 WS1 Turbine ASY 1 4 V3105 0 ring 215 1 5 V3003 01 WS 1 Meter Plug ASY 1 Order number V3003 includes V3118 01 and V3105 ...

Page 10: ...1 WS1 Nut 1 Quick Connect 2 2 V3l50 WS 1 Split Ring 2 3 V3105 O Ring 215 2 4 V3149 WS1 Fitting 1 PVC Male NPT Elbow 2 Order No V3007 Description WS1 Fitting 1 PVC Male NPT Elbow Assembly Drawing no order no description quantity 1 V3151 WS1 Nut 1 Quick Connect 2 2 V3150 WS1 Split Ring 2 3 V3105 O Ring 215 2 4 V3149 WS1 Fitting 1 PVC Male NPT Elbow 2 ...

Page 11: ... Connect 2 2 V3150 WS1 Split Ring 2 3 V3105 O Ring215 2 4 V3188 WS1 Fitting 1 Brass Sweet 2 Order No V3007 03 Description WSJ Fitting 3 4 Brass Sweat Assembly Drawing no order no description quantity 1 V3151 WS1 Nut 1 Quick Connect 2 2 V3150 WS1 Split Ring 2 3 V3105 O Ring 215 2 4 V3188 01 WS 1 Fitting Brass Sweat 2 Bypass Valve ...

Page 12: ...3147 WS1 Bypass Handle 2 7 V3148 WS1 Bypass Rotor Seal Retainer 2 8 V3152 0 ring 135 2 9 V3152 0 ring 112 2 10 V3156 O ring 214 2 Not Shown Order No V3191 01 Description WS1 Bypass Vertical Adapter Assembly Order No Description Quantity V3151 WS1 Nut 1 Quick Connect 2 V3150 WS1 Split Ring 2 V3105 0 Ring 215 2 V3191 01 WS1 Bypass Vertical Adapter Assembly 2 Service Instructions ...

Page 13: ...d the water meter Unweave the wires from the side holders Two tabs on the top of the drive back plate hold the drive bracket in place Simultaneously lift the two tabs and gently ease the tap of the drive bracket towards your body The lower edge of the drive bracket has two notches that rest on the drive back plate Lift up and outward on the drive bracket to disengage the notches To reassemble seat...

Page 14: ...otor housing Reconnect the motor plug to the two pronged jack on the lower left hand side of the PC board If motor will not easily engage with drive gear when reinstalling lift and slightly rotate motor before reinserting Replace the valve cover After completing any valve maintenance press and hold NEXT and REGEN bottom for 3 seconds or unplug power source jack black wire and plug back in This res...

Page 15: ...is not important as long as the main drive gear turns freely Reattach the drive assembly to the control valve and connect all plugs After completing any valve maintenance press and hold NEXT and REGEN buttons for 3 seconds or unplug power source jack black wire and plug back in This resets the electronics and establishes the service piston position The display should flash all wording then flash t...

Page 16: ...n flow main piston and the regenerant piston for up flow systems the appropriate size injector is located in the UP hole a plug is in the Whole and that the piston is a combination of the up flow main piston and the regenerant piston or for backwash only systems a plug is in the DN hole and in the UP hole and that the piston only has a down flow main piston the regenerant piston must be removed an...

Page 17: ...mmerse electronics If the turbine is scored or damaged or the bearings on the turbine are worn replace the turbine Do not lubricate the turbine shaft The turbine shaft bearings are prelubricated Do not use Vaseline oils or other unacceptable lubricants on the o ring A silicon lubricant may be used on the black 0 ring Snap the turbine on the shaft and reinsert the water meter into the side slot Han...

Page 18: ... Problem Possible Cause Solution Timer does not display time of day Transformer unplugged a Connect power No electric power at outlet b Repair outlet or use working outlet Defective transformer c Replace transformer Defective PC board d Replace PC board Timer does not display a Switched outlet a Use uninterrupted outlet correct time of day Power outage b Reset time of day Defective PC board c Repl...

Page 19: ...t trying to reach home position If other Error Codes display contact the factory Control valve has just been a Press NEXT and REGEN for 3 serviced seconds or unplug power source jack black wire and plug back in to reset control valve Foreign matter is lodged in b Check piston and spacer stack control valve assembly for foreign matter High drive forces on piston c Replace piston s and spacer stack ...

Page 20: ...r drive cap assembly assembly Broken piston retainer f Replace drive cap assembly Broken main or regenerant piston g Replace main or regenerant piston Control valve does not regenerate automatically when REGEN button is depressed and held a Transformer unplugged a Connect transformer No electric power at outlet b Repair outlet or use working outlet Broken drive gear or drive cap assembly c Replace...

Page 21: ...lve set up procedure Time of day flashes on and off Power has been out more than two a Reset the time of day hours the transformer was unplugged and then plugged back into the wall outlet the transformer plug was unplugged and then plugged back into the board or the NEXt and REGEN buttons were pressed to reset the valve ...

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