Claas DOMINATOR 204 MEGA III, Operator'S Manual

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2.1.4
BA DO 208 / 204 MEGA - 298 672.0
Contents
Drive belts / drive chains .................................................. 9.7.4
Removing cutterbar drive belt (1) .................................... 9.7.4
Fitting and tensioning cutterbar drive belt (1) .................. 9.7.5
Tensioning compressor drive belt (2) .............................. 9.7.6
Tensioning hydrostatic ground drive belt (3) .................... 9.7.7
Tensioning working hydraulics pump drive belt (4) .......... 9.7.8
Removing and installing the power band belt (3) ............. 9.7.9
Threshing mechanism drive belt (5) .............................. 9.7.10
Removing and installing the threshing mechanism
drive belt (5) ................................................................... 9.7.11
Grain tank unloading drive belt (6) ................................. 9.7.13
Removing and installing the sieve pan drive belt (7) ..... 9.7.14
Removing and fitting fan variable-speed belt (8) ........... 9.7.15
Removing and installing the sieve pan drive belt (9) ..... 9.7.16
Removing and installing the sieve pan
drive belt (10) ................................................................. 9.7.16
Removing and installing the straw walker
drive belt (11) ................................................................. 9.7.17
Removing and installing the intensive
separation system drive belt (12) ................................... 9.7.17
Removing and installing the chaff spreader
drive belt (15) ................................................................. 9.7.18
Chaff spreader drive belt (16) ........................................ 9.7.18
Straw chopper intermediate drive belt (21) .................... 9.7.19
Tensioning suction blower drive belt (22) ...................... 9.7.22
Removing and fitting threshing drum
variable speed drive belt (23) ........................................ 9.7.22
Removing and filtting the threshing drum
drive belt (24) ................................................................. 9.7.24
Tensioning radiator screen intermediate
drive belt (27) ................................................................. 9.7.25
Tensioning the grain tank unloading
intermediate drive chain (31)
(DOMINATOR 208 MEGA) ............................................ 9.7.25
Tensioning the grain tank unloading
intermediate drive chain (32)
(DOMINATOR 208 MEGA) ............................................ 9.7.25
Tensioning the grain tank unloading
intermediate drive chain (31)
(DOMINATOR 204 MEGA) ............................................ 9.7.26
Tensioning returns drive chain (33) ............................... 9.7.26
Removing and installing the accelerator
drive belt (17) ................................................................. 9.7.27
Straw chopper drive belt (20) ......................................... 9.7.29
Drive belts / drive chains – cutterbar ...................................... 9.8.1
General notes .................................................................. 9.8.1
Drive diagram cutterbar ................................................... 9.8.2
Tensioning knife drive belt (40) ........................................ 9.8.3
Tensioning main table auger drive chain (41) .................. 9.8.3
Tensioning reel drive chain (42) ...................................... 9.8.4
Removing and fitting reel drive belt (43) .......................... 9.8.4
Tensioning reel drive chain (44) ...................................... 9.8.6
Tensioning reel drive chain (45) ...................................... 9.8.6
Cab / Compressor-type air conditioner .................................. 9.9.1
Cab .................................................................................. 9.9.1
Cleaning the filters ........................................................... 9.9.1
Compressor-type air conditioner ...................................... 9.9.1
Cleaning the condenser ................................................... 9.9.1
Checking refrigerant level ................................................ 9.9.2
Replacing the filter receiver drier ..................................... 9.9.2
Required refrigerant quantity – Refrigerant R 134 a ....... 9.9.2
Maintenance work before the harvest ............................. 9.9.3
Fire extinguisher .................................................................. 9.10.1
Have fire extinguisher checked
for serviceable condition ................................................ 9.10.1
Speeds ................................................................................ 9.11.1
Checking the speed of the straw walker shaft ............... 9.11.1
Setting the magnetic pick-ups ....................................... 9.11.1
Machines equipped with fieldwork computer ................. 9.11.1
Straw chopper ..................................................................... 9.12.1
Changing the free-swinging knives ............................... 9.12.1
Removing knives ........................................................... 9.12.1
Installing knives ............................................................. 9.12.2
Changing the fixed stationary knives ............................. 9.12.2
Winter storage instructions for combines ............................ 9.13.1
10. Maintenance – engine
Important maintenance instructions ..................................... 10.1.1
Important maintenance instructions
and safety rules ............................................................. 10.1.1
Maintenance schedules and lubricants charts ..................... 10.2.1
Maintenance schedule .................................................. 10.2.1
Lubricants chart ............................................................. 10.2.2
Maintenance – engine ......................................................... 10.3.1
Engine overview ............................................................ 10.3.1
Fuel feed system ........................................................... 10.3.1
Fuel tank ........................................................................ 10.3.2
Fuel shut-off tap ............................................................ 10.3.2
Water separator / fuel prefilter
(extra equipment – small version) ................................. 10.3.3
Fuel prefilter .................................................................. 10.3.3
Water separator / fuel prefilter
(extra equipment – large version) .................................. 10.3.4
Fuel filter ........................................................................ 10.3.5
Bleeding the fuel system ............................................... 10.3.5
Checking engine oil level ............................................... 10.3.5
Engine oil change .......................................................... 10.3.6
Draining the old oil ......................................................... 10.3.6
Oil filter .......................................................................... 10.3.7
Filling in engine oil ......................................................... 10.3.7
Tensioning the alternator belt ........................................ 10.3.7
Cooling system .................................................................... 10.4.1
Coolant .......................................................................... 10.4.1
Water drain plugs on the engine block .......................... 10.4.1
Water cooler .................................................................. 10.4.1
Filling the cooling system with coolant .......................... 10.4.2
Overpressure ................................................................. 10.4.2
Antifreeze / corrosion protection .................................... 10.4.2
Warning notice .............................................................. 10.4.3
Cooling water temperature ............................................ 10.4.3
Radiator chaff screen .................................................... 10.4.3
Cleaning the radiator chaff screen ................................ 10.4.3
Folding up radiator chaff screen .................................... 10.4.3
Swinging up the oil cooler ............................................. 10.4.4
Clean water cooler and intercooler ................................ 10.4.5
Dry-type air cleaner ............................................................. 10.5.1
Warning device .............................................................. 10.5.1