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CLA-VAL 60-31, Installation, Operation And Maintanance Manual

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CLA-VAL 60-31 Installation, Operation And Maintanance Manual Download Page 26

Limit Switch Assembly

11

10

1

2

5

7

6

8

4

3

9

12

VALVE

COVER

13

When ordering parts,
please specify:

•  Item Number
•  Description
•  Part Number

X105L

CLA

-

VAL

        

Copyright Cla-Val 2011   Printed in USA   Specifications subject to change without notice.

   P.O. Box 1325 

•

 Newport Beach, CA 92659-0325 

•

 Phone: 949-722-4800 

•

 Fax: 949-548-5441 

•

 E-mail: [email protected] 

•

 Website cla-val.com

©

PL- X105L (R-3/2011)

PARTS LIST

COVER

12

9

15

16

Item

Part

Number

Description

Valves Sizes

Used On

1-2

20441701E Collar W/Set Screw

All

3

67578-21B

Screw, Machine (2)

All

4

67584-23F

Washer, Lock (2)

All

5

34637K

Switch Assembly,
Weather Proof

All

34633J

Switch Assembly,
Explosion Proof

All

6

64310G

Bracket
Switch Mounting

10" thru 16"

7

67815-06J

Nut, Jam

All

8

63674G

Plate, Mounting

All

9

2838201J
2838202G

Adapter
Adapter

2" thru 3"

4" thru 16"

10

63398C

Bushing, Gland

All

11

00951E

O-Ring (2)

All

12

67644-17K
67644-18H
67644-19F
67644-91J

Bushing
Bushing
Bushing
Bell Reducer

8" and 10"

12"
14"
16"

13

89701-01F
89701-02D
89701-03B
89701-04K
89701-05G

Stem, Actuating
Stem, Actuating
Stem, Actuating
Stem, Actuating 
Stem, Actuating

2"-2 1/2"

3"-4"
6"-8"

10"-12"-14"

16"

15

6551201H

Fiber Washer

All

16

6824421K

Screw 8-32 x 3/8

All

Summary of Contents for 60-31

Page 1: ...60 31 660 31...

Page 2: ...C CHECK VALVE 1 6 CDC CSC CHECK VALVE 1 7 CV FLOW CONTROL CNA NEEDLE VALVE 2 OPTIONAL FEATURE SUFFIX ADDED TO CATALOG NUMBER A X46A FLOW CLEAN STRAINER 1 B CK2 COCK ISOLATION VALVE 3 P X141 PRESSURE G...

Page 3: ...REVERSE FLOW CHECK VALVE 6 OPENS AND CHECK VALVE 5 CLOSED THIS PERMITS OUTLET PRESSURE TO FLOW INTO THE MAIN VALVE COVER CHAMBER AND THE DIAPHRAGM ASSEMBLY MOVES TO THE DOWN POSITION Ill CLOSING SPEED...

Page 4: ...ES CD 1 w w I Ul w w Ul SUFFIX B ISOLATION VALVES CK2 COCKS B ARE USED TO ISOLATE THE PILOT SYSTEM FROM MAIN LINE PRESSURE THESE VALVES MUST BE OPEN DURING NORMAL OPERATION SUFFIX P PRESSURE GAUGE PRE...

Page 5: ...PERLY WIRED CK2 COCK 8 OPEN DURING NORMAL OPERATION CK2 COCKS B OPEN OPTIONAL FEATURE lllS DRAWING IS 11 PRa ERlY Cl a A VAl CO AND SAME AND COPIES MADE lHERECI IF ANY SHAl l BE REMNED TO IT DEMAND DE...

Page 6: ...he disc retainer assembly to check closed regardless of the position of the diaphragm The Model 100 04 is used on system applications such as remote control pressure regulation solenoid control etc wh...

Page 7: ...50 400 mm 50 400 mm 50 400 mm Disc Retainer Diaphragm Washer Cast Iron Cast Steel Bronze Trim Disc Guide Seat Cover Bearing Bronze is Standard Stainless Steel is optional Disc Buna N Rubber Diaphragm...

Page 8: ...80 100 5 3 Angle Valve Sizes Inches Globe Valve Sizes Inches 4 6 8 10 12 12 4 6 8 10 14 16 16 Pressure Drop psi 14 Flow Rate gpm water 3 3 2 2 Model 100 04 Flow Chart Based on normal flow through a wi...

Page 9: ...4 75 5 00 1 50 2 50 3 25 3 25 3 25 0 38 0 50 0 38 0 60 35 2 12 00 13 25 9 12 8 19 6 00 6 38 2 56 3 75 4 13 4 00 4 38 0 50 0 50 0 50 080 70 3 20 00 21 00 15 75 13 38 10 00 10 50 4 31 5 50 6 25 6 00 6 5...

Page 10: ...ressure reversal occurs the split valve stem will allow the disc retainer assembly to check closed regardless of the position of the diaphragm The Model 100 23 is used on system applications requiring...

Page 11: ...Body Cover Ductile Iron Cast Steel Bronze Available Sizes inches 3 24 3 16 3 16 Available Sizes mm 80 600 mm 80 400 mm 80 400 mm Disc Retainer Diaphragm Washer Cast Iron Cast Steel Bronze Trim Disc Gu...

Page 12: ...0 pipe dimensionless from Cameron Hydraulic Data 18th Edition P 3 119 Resistance Coefficient calculated Equivalent Length of Pipe feet Flow Rate in U S gpm or l s Fluid Velocity feet per second or met...

Page 13: ...50 11 62 8 88 9 38 6 75 7 25 5 50 6 25 0 75 0 75 0 75 1 10 195 6 27 00 18 00 18 00 8 21 38 22 38 15 75 15 00 10 69 11 19 7 25 7 75 6 75 7 50 0 75 0 75 0 75 1 70 330 30 00 20 00 20 00 10 26 00 27 38 2...

Page 14: ...ot valve solenoid PVS and relay coil 2CR Both contacts 2CR close and the pump motor M starts immediately as the valve begins to open As the limit switch SW2 stem collar lifts off the roller SW2 contac...

Page 15: ......

Page 16: ...igned for contin uous duty service When the solenoid is energized for a long period the solenoid enclosure becomes hot and can be touched with the bare hand for only an instant This safe operating tem...

Page 17: ...ISC HOLDER ASSEMBLY DISC SPRING BODY GASKET END CAP END CAP BODY GASKET DISC SPRING DISC DISC HOLDER BODY ST ST BODY GASKET CORE ASSEMEBLY CORE SPRING WIDE END IN CORE FIRST CLOSED END PROTUDES FROM T...

Page 18: ...NG To prevent the possibility of electrical shock from the accessibility of live parts install the open frame solenoid in an enclosure FOR BLACK ENCLOSURETYPES 7 AND 9 ONLY CAUTION To prevent fire or...

Page 19: ...e and vent fluid to a safe area before servicing Cleaning All solenoid operators and valves should be cleaned periodically The time between cleaning will vary depending on medium and service condition...

Page 20: ...olenoid finger washer valve bonnet core tube Bolted Bonnet Construction red cap nameplate retainer solenoid with 1 2 NPT 1 312 diameter mounting hole grounding wire green or green with yellow stripes...

Page 21: ...erminals or Screw Terminals screw terminal block see note junction box gasket junction box with 1 2 conduit connection and grounding terminal socket head screw 5 32 hex key wrench cover screw cover co...

Page 22: ...esired position open or closed X105L X105L2 MODELS COM N C N O Circuit Diagram of Single Pole Double Throw Switch Common Lug Normally Closed Normally Open N C N C N O COM COM Circut Diagram of Single...

Page 23: ...9 2 44 2 94 2 94 2 94 2 94 4 32 5 19 8 40 8 40 8 40 8 40 C NPT 1 4 1 4 1 2 1 2 1 2 3 4 3 4 1 1 1 1 4 1 1 2 2 2 3 4 3 4 2 2 2 2 BasicValve 100 20 3 4 6 8 10 12 14 16 18 20 24 30 36 42 48 Dimension A 7...

Page 24: ...Bracket Switch Mounting 10 thru 16 7 67815 06J Nut Jam All 8 63674G Plate Mounting All 9 2838201J 2838202G Adapter Adapter 2 thru 3 4 thru 16 10 63398C Bushing Gland All 11 00951E O Ring 2 All 12 676...

Page 25: ...Materials Aluminum switch housing Steel bracket and brass adapter Stainless steel stem Electrical 1 2 Conduit connection Switch Type SPDT UL File No E12252 CSA Certified File No LR57325 Weather proof...

Page 26: ...et Screw All 3 67578 21B Screw Machine 2 All 4 67584 23F Washer Lock 2 All 5 34637K Switch Assembly Weather Proof All 34633J Switch Assembly Explosion Proof All 6 64310G Bracket Switch Mounting 10 thr...

Page 27: ...1 3 Retainer Valve 1 4 Seal Valve Ring 1 5 Plate Valve 1 Size NPT A B C 3 8 2 06 1 06 38 3 8 18 NPT 1 2 2 12 1 38 50 1 2 14 NPT NSF 61 Approved Meets Low Lead Requirements Patented Seal Design Allows...

Page 28: ...r similar sharp pointed tool to remove O ring from the stem INSPECTION Inspect all threads for damage or evidence of cross threading Check mating surface of seat and valve disc for excessive scoring o...

Page 29: ...Stamped on Side Description CV Flow Control Part Description Material CLA VAL Copyright Cla Val 2018 Printed in USA Specifications subject to change without notice 1701 Placentia Ave Costa Mesa CA 926...

Page 30: ...SUPPLIED BY CLA VAL CO ALL OTHER ELECTRICAL ITEMS SUPPLIED BY CUSTOMER SW 2 IS INCLUDED IN THE X105L SWITCH ASSY WHICH IS MOUNTED ON THE PUMP CONTROL VALVE COVER 5 IREV E 10 20 67 10 21 67 10 21 67 T...

Page 31: ...ONTACTS ARE CLOSED AUTO OFF HAND SWITCH ALLOWS SELECTION OF THREE MODES AUTO OR AUTOMATIC MODE SIGNALS PUMP ON AND OFF UNDER COMMAND OF REMOTE SWITCH SW1 THIS COULD BE ANY REMOTE SWITCH FROM A SIMPLE...

Page 32: ...THE CIRCUIT FROM L1 THROUGH THE N C TERMINAL OF SW1 AND 3CR1 AT THE SAME TIME ITS SECOND SET OF POINTS CLOSE WHICH ALLOWS ELECTRICITY FROM L1 THROUGH 2CR TO THE PUMP MOTOR STARTER THIS STARTS THE PUMP...

Page 33: ...ONTACT TO N O CONTACT AND STOPS ELECTRICITY TO 2CR COIL 2CR DE ENERGIZES AND OPENS ITS CONTACTS WHICH IN TURN DE ENERGIZES PUMP MOTOR STARTER AND SHUTS PUMP OFF THE PUMP IS NOW OFF OFF AUTO HAND L1 _...

Page 34: ...N EVEN THROUGH SIGNALED BY SW1 PUMP AUTO ON THIS PREVENTS THE PUMP FROM RESTARTING WITH A PARTIALLY OPEN PUMP CONTROL VALVE AFTER THE PUMP CONTROL VALVE HAS MOVED HYDRAULICALLY TO ITS NORMALLY OPEN 61...

Page 35: ...t Cla Val 2011 Printed in USA Specifications subject to change without notice P O Box 1325 Newport Beach CA 92659 0325 Phone 949 722 4800 Fax 949 548 5441 E mail claval cla val com Website cla val com...

Page 36: ...3 4 1 2 1 3 8 7 8 Flow Clean Strainer X46 INSPECTION Inspect internal and external threads for damage or evidence of cross threading Check inner and outer screens for clogging embedded foreign particl...

Page 37: ...k resistant and fully enclosed with a stainless steel case and bronze wetted parts Ambient temperature ratings are 4 Degrees F to 140 Degrees F 20 Degrees C to 60 Degrees C All gauges have dual scale...

Page 38: ...change without notice P O Box 1325 Newport Beach CA 92659 0325 Phone 949 722 4800 Fax 949 548 5441 E mail claval cla val com Website cla val com PL X43 R 9 2012 PARTS LIST ITEM DESCRIPTION MATERIAL 1...

Page 39: ...DO NOT REMOVE THIS VALVE HAS BEEN MODIFIED SINCE ORIGINAL SHIPMENT FROM FACTORY WHEN ORDERING PARTS AND OR SERVICE SUPPLY DATA FROM THIS PLATE ALL OTHER PLATES ON ORIGINAL VALVE REDUCED PRESSURE BACK...

Page 40: ...ge any of the foregoing or assume any additional liability or responsibility in connection with the product The liability of Cla Val is limited to material replacements F O B Newport Beach California...

Page 41: ...176627G 21176645E Consult factory for larger sizes BUNA N MATERIAL RUBBER KIT REPAIR KIT REBUILD KIT STUD NUT KIT STOCK NO STOCK NO STOCK NO STOCK NO 3 9169805A 21176608K 21176618H 21176637E 4 9169812...

Page 42: ...0210903K 20 N A 20210907F 24 N A 20210907F BUNA N Standard Material VITON For KB Controls Pilot Control Kit Stock Number Pilot Control Kit Stock Number Pilot Control Kit Stock Number CDB 9170006C CFM...

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