Cissell C150G Owner'S Manual Download Page 23 | Manualshive

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Page 23

Dryer Installation with Multiple Exhaust (Illustration)

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Summary of Contents for C150G

Page 1: ...50CD42S C150G C150S MAN2150 9 99 5C MPC THIS MANUAL MUST BE GIVEN TO THE EQUIPMENT OWNER CISSELL MANUFACTURING COMPANY HEADQUARTERS PHONE 502 587 1292 831 SOUTH FIRST ST SALES FAX 502 585 3625 P O BOX 32270 SERVICE PARTS FAX 502 681 1275 LOUISVILLE KY 40232 2270 Member of ...

Page 2: ...ur gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach the gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier WARNING In the event the user smells gas odor instructions on what to do must be posted in a prominent location This information can be obtained from the lo...

Page 3: ...ps wrinkles from setting in and reduces the possibility of spontaneous combustion WARNING Be Safe shut main electrical power and gas supply off externally before attempting service WARNING Never use drycleaning solvents gasoline kerosene or other flammable liquids in the dryer FIRE AND EXPLOSION WILL OCCUR NEVER PUT FABRICS TREATED WITH THESE LIQUIDS INTO THE DRYER NEVER USE THESE LIQUIDS NEAR THE...

Page 4: ...Ne touchez a aucun interrupteur Ne pas vous servir des telephones se trouvant dans le batiment ou vous vous trouvez Evacuez la piece le batiment ou la zone Appelez immediatement votre fournisseur de gaz depuis un voisin Suivez les instructions du fournisseur Si vous ne pouvez rejoindre le fournisseur de gaz appelez le service des incendies __ l installation et l entretien doivent etre assures par ...

Page 5: ...tall to diagnose troubles to adjust remove or replace defective equipment or a part nor does it include any responsibility for transportation expense which is involved therein The warranty of Cissell is contingent upon installation and use of its equipment under normal operating conditions The warranty is void on equipment or parts that have been subjected to misuse accident or negligent damage op...

Page 6: ... Installation with Separate Exhaust Preferred 27 Exhaust and Venting 28 Rules for Safe Operation of Dryer 28 30 Two Timer Model Operating Instructions 31 32 Moisture Control Model Operating Instructions 33 34 Service Savers 35 Troubleshooting Chart 36 39 Direct Spark Ignition System 40 41 General Maintenance 42 43 Burner Air Inlet Shutters Adjustment 44 Basket Alignment 45 46 Shimming the Basket a...

Page 7: ...cht Beruhren Haute temperature Ne pas toucher Caliente no tocar Heet Niet Aanraken dangerous voltage tension dangereuse Gafahrliche elektrische Spannung tension peligrosa o n marche E i n conectado off arrêt Aus desconectado start demarrage Start arranque de un movimiento emission of heat in general êmission de chaleur en general Warmeabgabe allgemein emisión de calor cooling refroidissement Kuhle...

Page 8: ...es deux sens Drehbewigung in zwei Richtungen movimiento rotativo en los dos sentidos End of Cycle caution attention Achtung atencion precaucion direction of rotation sens de mouvement continu de rota tion Drehbewegung in Pfeilrichtung movimiento giratorio o rotatorio en el sentido de la flecha ...

Page 9: ...e or to provide a wall arrangement Position dryer for the least amount of exhaust piping and elbows and allow free access to the rear of dryer for future servicing of belts pulleys and motors Installation clearance from all combustable material is 0 ceiling clearance 0 rear clearance and 0 side clearance IMPORTANT Opening the clothes loading door deactivates the door switch to shut off the motors ...

Page 10: ... chamber Replacement parts for this dryer are available from your dis tributor or by contacting the factory at the address or phone number printed on the cover of this manual 1 Unscrew two 2 front cover panel hold down screws and open the front cover panel If wires enclosed are not color coded or numbered mark wires before disconnecting Refer to the wiring diagram 2 Disconnect the wire plugs in th...

Page 11: ...Page 11 150 lb C Models Gas Fired Dryer Illustration ...

Page 12: ...2 100 cfm Range 3230 3570 m3 h Net Weight Gas 1 740 lbs 789 kg approx Steam 1 754 lbs 796 kg approx Shipping Weight Gas 1 890 lbs 857 kg approx Steam 1 944 lbs 882 kg approx Export Shipping Dimensions 104 H 2642 mm x 60 W 1524 mm x 74 L 1880 mm Export Crate Gas 254 5 ft 7 21 m Steam 261 1 ft 7 40 m Load Weight on Floor Area 69 lb sq in 48 5 lb sq in BTU Input Rating see next page 370 000 Btu per h...

Page 13: ... 300000 330000 350000 380000 400000 430000 450000 480000 504000 550000 605000 650000 705000 750000 806000 850000 907000 960000 1000000 3 4 3 4 3 4 3 4 3 4 3 4 1 1 1 1 1 4 1 1 4 1 1 2 1 1 2 1 1 2 2 2 2 2 2 2 2 2 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 3 3 3 3 3 3 4 3 4 3 4 1 1 1 1 1 1 1 4 1 1 4 1 1 2 1 1 2 2 2 2 2 2 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 3 3 3 3 3 3 3 1 2 3 1 2...

Page 14: ...Page 14 Gas Piping Installation Illustration ...

Page 15: ...t pressures in excess of 1 2 psig 3 5 kPa The dryer must be isolated from the gas supply piping system by closing its individual manual shutoff valve dur ing any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 PSIG 3 5 kPa CAUTION Low gas pressure and intermittent gas will cause gas ignition problems This will cause inadequate drying of the clothes load...

Page 16: ...Page 16 150 lb Steam Heated Models Illustration ...

Page 17: ...0 3 4 8 2 4 Fan or Basket MTR304 220 380 50 60 3 4 8 2 4 Fan or Basket All MTR30X series motors have internal overload protection In case of a trip the overloads are resetable from a button located on the main body of the motor Total controls on dryer are 1 to 3 amperes Input ratings as shown are for elevations up to 2000 ft 610 m For high elevations ratings should be reduced 4 for each 1000 ft 30...

Page 18: ...h dryer Your dryer is completely wired at the factory and it is only necessary for the electrician to connect the power leads to the wire connectors with the Service Connection Box on the rear of the dryer Do not connect the dryer to any voltage or current other than that specified on the Dryer Rating Plate Wiring diagrams are located on rear wall of dryer All panels must be in position before ope...

Page 19: ...de piped end to rear of dryer Bolt to top with six 3 8 10 mm bolts flat washers and lockwashers provided Attach Solenoid Conduits 2 to the Right Front Control Box Then connect the wires as per diagram on the rear wall of dryer 5 Place I Control Box Assembly on top front of the dryer and bolt in place with six 3 8 10 mm bolts flat washers and lockwashers Snap the electrical connections together 6 P...

Page 20: ...Page 20 I Control Box Assembly and II Steam Bonnet Assembly Illustration I Control Box Assembly II Steam Bonnet Assembly ...

Page 21: ...cting trap and check valve to dryer open globe valve in steam supply line and allow steam to flow through dryer to flush out any dirt and scale from dryer This will assure proper operation of trap when connected 6 After flushing system install bucket trap with built in strainer and check valve For successful operation of dryer install trap 18 458 mm below coil and as near to the dryer as possible ...

Page 22: ...Page 22 Steam Piping Installation Illustration INDIVIDUALLY TRAPPED COILS ARE RECOMMENDED RATHER THAN MANFOLDING RETURN INTO ONE TRAP ...

Page 23: ...Page 23 Dryer Installation with Multiple Exhaust Illustration ...

Page 24: ...air the heat loss can be another 25 Btu h 6 3 kcal h for each cubic foot per minute cfm used 4 Zero inches clearance to combustible material allowed on sides and at points within 4 inches 102 mm of front on top 5 Heat loss into laundry room from dryer fronts only is about 60 Btu h 16 kcal h per square root 6 Flange mounted belt driven tube axial fan Fan must be run when one or more dryers are runn...

Page 25: ... Dryers Duct Diameter in inches in CM No of Dryers Duct Diameter in inches in CM No of Dryers Duct Diameter in inches in CM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 6 9 11 12 14 15 16 17 18 19 20 21 22 23 23 24 25 26 26 27 28 28 29 30 15 23 27 30 35 38 41 43 46 48 51 53 56 58 58 61 63 66 66 68 71 71 73 76 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 8 12 14 ...

Page 26: ... 305 576 3716 HD20 1 20 9 1 450 765 6 153 87 561 HD30SL 30 13 6 600 1020 8 203 116 748 HD30 1 30 13 6 625 1063 8 203 120 774 HD50 1 50 22 7 850 1445 8 203 164 1058 HD75 1 75 34 1000 1700 8 203 192 1240 HD80 1 80 36 3 1000 1700 10 254 192 1240 Notes 1 The Model C 30 ST has 2 pockets per dryer each pocket has the above listed characteristics each pocket is exhausted separately with a 6 153mm duct 2 ...

Page 27: ... the enclosure from the top or side walls See Dryer Make up Air Requirements Chart 2 Enclosure plenum with service door This separates the dryer air from the room comfort air If dryers use room air instead of outside air additional heat loss can be another 25 Btu h 6 3 kcal h for each cubic foot per minute cfm used 3 Zero inches clearance to combustible material allowed on sides and at points with...

Page 28: ... savings models FOR BEST DRYING 1 Exhaust duct maximum length 14 feet 5 m of straight duct and maximum to two 90º bends 2 Use 45º and 30º elbows wherever possible 3 Exhaust each dryer separately 4 Do not install wire mesh or other restrictions in the exhaust duct 5 Use clean outs in the exhaust duct and clean periodically when needed 6 Never exceed 0 3 inches w c 75 mbar static pressure in the exh...

Page 29: ...reate a fire hazard Rubber easily oxidizes causing excessive heat and possible fire Never dry the above items in the dryer 4 Never let children play near or operate the dryer Serious injury will occur if a child should crawl inside and the dryer is turned on 5 Never use the dryer door opening and top as a step stool 6 Read and follow manufacturer s instructions on packages of laundry and cleaning ...

Page 30: ...g vent tubing tend to increase drying time Longer dry time means the use of more energy and higher operating costs 2 Operate dryer using full size loads Very large loads use extra energy Very small loads waste energy 3 Dry lightweight fabrics separately from heavy fabrics You ll use less energy and get more even drying results by drying fabrics of similar weight together 4 Clean the lint screen af...

Page 31: ...Page 31 Two Timer Models Figures 1 2 and 3 Illustrations ...

Page 32: ...e figure 3 on page 30 6 Turn switch to start position See figure 1 on page 30 7 Close the dryer door but the basket will not rotate until the PUSH TO START BUTTON is pressed Press in thePUSH TO START BUTTON approximately 2 seconds until the dryer starts running and then release button See figure 1 on page 30 What is happening to the drying operation a The fan motor will operate b The basket will r...

Page 33: ...Page 33 Moisture Control Illustration ...

Page 34: ... the drying cycle is completed then the cooling cycle time will automatically operate The cooling light will be on and indicate the cooling of the clothes load The light shuts off when cooling time is completed See page 26 4 Temperature Selector Select temperature per type of load being dried in the dryer See page 23 High Heat Mixed and heavy fabrics set dial to 195º F 91 C Normal Cottons and line...

Page 35: ...rmittant gas pressure CLOTHES ARE NOT SATISFACTORILY DRY 1 Timed cycle Did you allow enough heating time before the cool down part of the cycle 2 Is the lint screen blocked 3 Is the exhaust duct to the outside clean and not blocked A blocked exhaust will cause slow drying and other ploblems GAS DRYER IGNITION Refer to the page on Instructions for the Direct Ignition System Operation Check to see i...

Page 36: ...nd 3 inches 38 and 75 mbar Vacuum reading can be made with a vacuum U gauge by removing a sheet metal screw in the front panel of dryer and inserting the rubber tube of the vacuum gauge into screw opening See air switch adjustment sheet in service section Replace air switch Check manifold pressure and adjust to pressure specified on rating plate If this pressure cannot be obtained have gas supplie...

Page 37: ... plate Check installation sheet in service section for recommended sizes Check for and remove obstructions or lint build up from duct work Never use smaller size exhaust duct Always use larger size exhaust duct Replace thermostat Defective relay Defective thermostat Defective safety overload thermostat Lint compartment door open Incorrect voltage No voltage Lint door OPEN Defective Gas Valve Gas t...

Page 38: ...ely sized for load Check all electrical connections and tighten any loose connections Check installation sheet in service section for recommended make up air openings Clean lint accumulation on and around motors Close door Adjust switch by removing cover and bend actuator lever to clear switch button 3 8 10 mm with cover in place Replace switch Replace contactor Adjust timer see page in Maintenanc...

Page 39: ...roperly Replace V Belt Adjust belt tension Tighten Set Screw Remove load Check manual for proper leveling procedures Accidental damage to the fan blade can change the dynamic balance Damaged fans should be replaced Adjust basket clearance Tighten Set Screws make sure sheaves are in proper alignment Adjust belt tension Occaisionally screws nails etc will hang in the basket perforations and drag aga...

Page 40: ...mpt another trial for the ignition period This will continue until the number of retries has been used up At the time the module will go into safety lockout 4 Recovery from safety lockout requires one of the following a A manual reset by opening and closing the loading door b After one hour if the Control Thermostat is still calling for heat the module will automatically reset and the trial for ig...

Page 41: ...Page 41 DIRECT SPARK IGNITION OPERATION FLOW CHART ...

Page 42: ...ust be aligned Check and re tighten pulley set screws periodically Check belt tension periodically Lower motor to increase tension by adjusting the nuts fastening the motor plate to the rod connected to the Gear Reducer 5 ELECTRIC MOTORS Keep motors clean and dry Motors having ball bearings are packed with sufficient grease for approximately five years of normal operation After five years the bear...

Page 43: ...Check and clean often 8 GAS PRESSURE Gas pressure should be checked periodically per specifications on separate page 9 EXHAUST SYSTEM Periodically check and clean 10 VOLTAGE Voltage should be checked periodically per rating plate located on rear wall of dryer 11 COMBUSTION MAKE UP AND VENTILATING AIR The flow should not be obstructed 12 DRYER AREA Keep dryer area clean of lint and free from combus...

Page 44: ...Page 44 Burner Air Inlet Adjustment with Illustration BURNER AIR INLET ADJUSTMENT CAUTION Please insure that there is a 1 4 7 mm gap between the orifice and burner opening ...

Page 45: ...Page 45 Basket Alignment for 150 lb Dryers Illustrations ...

Page 46: ...ct tighten bolts 1 in the following order as viewed from rear of dryer top right bottom left top left and bottom right 6 Tighten bolts 5 until flush against back of dryer Tighten lock nut 4 to secure bolt 5 in position 7 Tighten bolts 2 and 3 8 Remove pin A and check for proper clearance at points A and B If clearance is incorrect repeat the above steps NOTE Use short sections of round steel rod f...

Page 47: ...Page 47 Shimming the Basket and Spider Assembly Illustration ...

Page 48: ...C Mark this position and the nearest rib to this position If it is between two ribs both ribs may need to be shimmed D Remove the basket from the dryer do not loosen the alignment bolts E With the basket on the floor spider up loosen the cap screws and tie rod nuts enough to insert one or two shims between the spider leg and the basket at the marked position With shims in place tighten the screws ...

Page 49: ...hown hold switch mounting bracket firmly and adjust switch actuator D with needle nose pliers at E by twisting actuator right or left whichever is needed so that switch closes when end of air blade engages bar C 4 Maximum opening of air switch must be no greater than 3 4 20 mm figure 3 Bend tab F in or out to maintain this dimension 5 Re install air switch assembly on rear of dryer 6 Re check oper...

Page 50: ...otor turns off to when it turns on again in the opposite direction Turning the dwell adjustment knob counter clockwise increases the dwell time and turning it clockwise decreases the dwell time Recommended dwell time for the basket to stop completely is 5 to 7 seconds Minimum basket stopping time is 4 seconds NOTE Select non reversing or reversing before starting dryer NOTE Fan rotates counter clo...

Page 51: ...s viewed from back end of motor See arrow on motor support Basket rotates counter clockwise as viewed from front of tumbler To change rotation of both fan and basket reverse power leads L1 and L2 To change rotation of fan only reverse motor leads F1 and F2 To change rotation of basket only reverse motor leads B1 and B2 INSTRUCTIONS FOR DRYERS WITHOUT REVERSING CONTROL FAN AND BASKET ROTATION ...

Page 52: ... check the oil level If the oil level is correct it can be checked by removing the fill overflow plug on the right hand side of the gear reducer facing rear If oil must be added remove the vent plug at the top of the gear reducer and add as needed CHANGE OIL ONCE EVERY 6 MONTHS LARGE GEAR REDUCER MAINTENANCE ...

Page 53: ...TU2641 Thermometer Gasket 10 PIF172 Hinge Post Bearing 2 each 11 TU2836 5 16 32 x 3 8 Hex Screw 2 each 12 TU3212 5 16 I T Lockwasher 2 each 13 TU3209 14 x 5 8 Pan Head Machine Screw 1 4 TU4839 10 32 x 3 8 Screw 15 TU4840 10 32 Crown Nut 16 TU2687 8 1 2 Ph Head Screw 4 each 17 TU3785 8 Cup Ex T Lockwasher 4 each 18 TU2686 8 32 x 3 8 Ph Head Screw 4 each 19 TU7855 Instruction Label 20 TU7858 Clean L...

Page 54: ...Page 54 150 lb Dryer Front of Dryer Illustration ...

Page 55: ...Lockwasher Pkg of 6 52 IB140 3 8 Cut Washer 53 TU9522 Top Brace 54 TU14126 Left Control Box See separate page for exploded view Consists of Spider Key Jam Nuts Felt Gasket 1 TU9422 Jacket Weldment 2 Control Box 3 TU14035 C Panel and Door Assembly specify color 4 TU6854 14 x 3 4 Pan Head Screw 5 RC349 1 4 I T Lockwasher 6 FG140 Door Switch 7 TU2663 1 2 20 x 2 Cap Screw 8 TU2665 5 8 28 x 2 Cap Screw...

Page 56: ...Page 56 150 lb Dryer Rear of Dryer Illustration ...

Page 57: ... Lockwasher Pkg of 6 49 TU2847 1 4 Flat Washer Pkg of 6 50 TU4934 1 4 20 x 7 16 Hex Nut Pkg of 6 See next page for 50 Hz 1 TUX415 Air Switch Cover 2 TU4967 Allen Head Set Screw 3 TU8206 Air Switch Assembly 4 AT304 Square Head Set Screw 5 TU9663 Gear Sheave 50 60 Hz 6 TU3807 SheaveBushing 7 TU14092 Rear Guard Cover Plate 8 TU2363 V Belt 5L500 9 TU9751 Motor Sheave 60 Hz TU6081 Motor Sheave 50 Hz 10...

Page 58: ... x 1 2 Self Drill Screw 8 each 7 TU2555 Knob Assembly 2 each 8 ET208 6 32 x 1 4 Binding Head Screw 2 each 9 TU3805 Hex Nut 2 each 10 TU13825 Nameplate Reversing 2 Timer TU13974 Nameplate Non Reversing 2 Timer 11 TU12932 Timer 0 60 Minutes 12 TU3479 Pan Head Machine Screw 2 each 13 FB187 10 Split Lock Washer 2 each 14 P104 1 4 Brass Washer 2 each 15 TU2842 10 32 Hex Nut Pkg 6 2 each 16 FG325 Termin...

Page 59: ...4V Humidity Based Controller 12 TU13345 DPDT Switch 13 TU13620 Timer Control Weldment 14 TU13646 24V Coil Relay 15 TU13966 Nameplate Reversing w Moisture Control TU13973 Nameplate Non Reversing w Moisture Control 16 TU2555 Knob 2 each 17 TU2842 10 32 Hex Nut Pkg 6 2 each 18 TU3479 10 32 x 7 16 Machine Screw 2 each 19 TU3805 15 32 32 Hex Lock Nut 3 each 20 TU7733 8 18 x 1 2 Self Drill Screw 10 each...

Page 60: ...old Nut 9 TU13613 Bonnet Assembly 10 GA 00764 0 Direct Spark Ignition Electrode 11 TU4605 3 4 Elbow 12 TU4606 3 4 x 4 Nipple 13 TU4934 1 4 20 Hex Nut Pkg 6 6 each 14 TU13823 3 4 x 36 Nipple 15 TU3539 Burner Orifice 3 each 16 TU2846 1 4 Lock Washer Pkg 6 6 each 17 664946146 Pipe Tail 18 TU13678 Thermostat Man Reset 300 19 TU2226 Manifold Mounting Bracket 2 each 20 TU7733 8 18 x 1 2 Self Drill Screw...

Page 61: ...Assembly 1 F888 E Ring 2 TU2463 Actuator Arm 3 TU3476 Air Switch Decal 4 TU1771 6 Tinnerman Nut Pkg of 12 5 TU8155 Air Switch 6 TU1770 Insulator 7 TU8171 Air Switch Bracket 8 TU7733 8 18 x 1 2 Self Drilling Screw Pkg of 6 9 TU3219 6 x 1 Round Head S M S ...

Page 62: ...sold by foot Right Side 72 Left Side 84 19 TU4790 Straight Connector 2 each 1 TU4610 3 4 x 5 Pipe Nipple 4 each 2 TU4597 3 4 Tee 4 each 3 TU4608 3 4 x 2 Pipe Nipple 14 each 4 TU13517 Steam Solenoid Valve 24V 2 each 5 TU4620 3 4 x 4 1 2 Pipe Nipple 4 each 6 TU4605 3 4 Elbow 8 each 7 TU4600 3 4 Union 4 each 8 TU4599 3 4 x 18 Pipe Nipple 2 each 9 TU4791 Angle 90 Connector 2 each 10 TU1699 Steam Coils...

Page 63: ...n End Cap 8 TM204 Small Klozure 9 TM218 Small Closed End Cap 10 VSB134 3 8 Split Lockwasher Pkg of 6 11 TU3246 3 8 16 x 1 Cap Screw Pkg of 6 12 TM217 Large Bearing Cone Cup 13 TM220 Large Klozure 14 TM221 1 4 Pipe Plug 15 TU5312 3 8 x 3 Set Screw 16 TM211 Large End Cap 10 1 2 Dia 17 TM212 Small End Cap 6 3 4 Dia TM225 Worm and Worm Gear Set for TM200 ONLY only sold as set Not Illustrated TU3465 on...

Page 64: ...ntrol Panel 200 240V 24V Controls TU14199 Non Reversing Control Panel 240 415V 24V Controls Reversing Control Panel Assembly Gas 1 TU12874 Timer Solid State Reversing 2 TU13480 Transformer 200 240V 24V w Reset TU13514 Transformer 480 24V w Reset 3 F540 6 x 5 8 Phillips Head Screw 4 TU13516 Contactor 24V 5 TU13526 Contactor Assembly 24V 6 TU14026 Motor Control Plate 7 TU2793 8 18 x 3 4 Self Drill S...

Page 65: ...4V 6 TU14026 Motor Control Plate 7 TU2793 8 18 x 3 4 Self Drill Screw Pkg 6 8 TU7733 8 18 x 1 2 Self Drill Screw Pkg 6 TU14150 Reversing Control Panel 200 240V 24V Controls TU14151 Reversing Control Panel 460 480V 24V Controls TU14197 Reversing Control Panel 240 415V 24V Controls TU14152 Non Reversing Control Panel 200 240V 24V Controls TU14153 Non Reversing Control Panel 460 480V 24V Controls TU1...

Page 66: ...exas Gage ONLY TU8475 Lens Replacement Marshaltown Inst ONLY TU11193 Lens Replacement Weiss consult factory TU13213 Lens Replacement Weiss consult factory 4 TU490 Thermostat Knob Fahrenheit TU491 Thermostat Knob Centigrade 5 TU3209 14 x 5 8 S M S Pkg of 6 6 LB74 14 Tinnerman Clip Pkg of 6 TU6030 C Model Consists of Ref No 1 2 3 ...

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