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Cisco ONS 15540 ESPx, Installing

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Cisco ONS 15540 ESPx Hardware Installation Guide

78-16436-01

Chapter 2      Installing the Cisco ONS 15540 ESPx

Rack-Mounting the Chassis

Compare the equipment inside with the packing slip and the equipment list
provided by customer service. If there are any discrepancies, notify the Customer
Service Center.

Step 2

Check for external damage.

Visually check all components and immediately report any shipping damage to
your customer service representative. Have the following information ready:

•

Invoice number of shipper (see packing slip)

•

Model and serial number of the damaged unit

•

Description of damage

•

Effect of damage on the installation

Keep a record of all of your hardware, configuration options, and network
settings.

Mounting the Chassis

The unit is designed for mounting in a rack. Use star-type lock washers on the
rack screws to ensure a good conductive connection between the chassis and the
rack. For information about installing the units in a customer cabinet, see the
instructions from the cabinet manufacturer.

Rack-Mounting the Chassis

You can install the Cisco ONS 15540 ESPx chassis in a standard 19-inch rack, a
21-inch rack, or a 23-inch rack.

Table 2-1

lists the correct L bracket part number

required for each installation.

Table 2-1

L Bracket Part Numbers

Rack

L Bracket Part Number

19-inch

700-15196-01

Summary of Contents for ONS 15540 ESPx

Page 1: ... page 2 10 Installing the Adapters in the Cross Connect Panels page 2 12 Installing the Vertical Cable Guides page 2 16 Grounding the Chassis page 2 18 Installing and Removing Motherboards and Processor Cards page 2 21 Installing and Removing Modules page 2 23 Installing and Removing the Fan Assembly page 2 34 Powering Up the Shelf page 2 39 Using Y Cable page 2 60 Note Before you install operate ...

Page 2: ...hassis you must complete the following tasks Unpack and inspect the chassis Maintain a network record Mount the chassis Caution Use extreme care when removing or installing connectors so you do not damage the connector housing or scratch the end face surface of the fiber Always install protective covers or dust covers on unused or disconnected components to prevent contamination Always clean fiber...

Page 3: ... of the damaged unit Description of damage Effect of damage on the installation Keep a record of all of your hardware configuration options and network settings Mounting the Chassis The unit is designed for mounting in a rack Use star type lock washers on the rack screws to ensure a good conductive connection between the chassis and the rack For information about installing the units in a customer...

Page 4: ...ng the Cisco ONS 15540 ESPx Rack Mounting the Chassis 2 4 Cisco ONS 15540 ESPx Hardware Installation Guide 78 16436 01 21 inch 700 15176 01 23 inch 700 18074 01 Table 2 1 L Bracket Part Numbers Rack L Bracket Part Number ...

Page 5: ...e chassis Step 2 Secure the L brackets to the chassis using the number 12 24 screws provided in the rack mount kit See Figure 2 1 Use seven screws on each L bracket on the sides of the chassis Start with the first screw at the top of the chassis and use a screw every 2 RU to equally space the screws out and safely secure the chassis in the rack Figure 2 1 Attaching L Brackets 73368 Left mounting b...

Page 6: ...r service this equipment To install the chassis in the rack follow these steps Step 1 Grasp the bottom edge of the chassis with one hand near the front and the other on the handles With one person at each side of the chassis use the handles on the chassis to slowly lift the chassis in unison Step 2 Position the chassis in the rack Step 3 Align the mounting holes in the L bracket with the mounting ...

Page 7: ...o mount the chassis in the rack See Figure 2 2 Use seven screws on each L bracket on the sides of the chassis Start with the first screw at the top of the chassis and use a screw every 2 RU to equally space the screws out and safely secure the chassis in the rack Step 5 Place the cable management tray over the fan assembly ensuring that the tray is just under the chassis slots Left mounting rail M...

Page 8: ...orrect placement of the tray install the second of the two screws in the sixth slot from the bottom of the chassis rack up on each side of the cable management tray See Figure 2 3 Note Test the cable management tray placement before cabling up the system Step 7 Attach the top cable management guide to the chassis just above the slots using the number 12 24 screws Make sure the grounding holes are ...

Page 9: ... 78 16436 01 Chapter 2 Installing the Cisco ONS 15540 ESPx Installing the Chassis Figure 2 3 Installing the Cable Management Tray 79721 Sixth mounting hole above bottom of chassis mounting rails Sixth mounting hole above bottom of chassis mounting rails ...

Page 10: ...ge drawer 5 Cross connect drawer 6 Cross connect drawer The first cable storage drawer can be used for direct connections and storage for connections made using the first and second cross connect drawers Each cable storage drawer stores cables for two cross connect drawers The cross connect and cable storage drawers ship with the rack mount ears already installed To install the cross connect and c...

Page 11: ...wers Figure 2 4 Installing the Cable Storage Drawer in the Rack Step 2 Align the mounting holes on the bracket with the mounting holes in the equipment rack Step 3 Install the 12 24 or 10 32 screws through the elongated holes in the brackets and into the threaded holes in the mounting post Repeat this step for the other side 73964 ...

Page 12: ...RX OK TRU NK RX OK LCL TX ENA BLE TRU NK TX ENA BLE LCL RX OK TRU NK RX OK LCL TX ENA BLE TRU NK TX ENA BLE LCL RX OK TRU NK RX OK LCL TX ENA BLE TRU NK TX ENA BLE LCL RX OK TRU NK RX OK LCL TX ENA BLE TRU NK TX ENA BLE LCL RX OK TRU NK RX OK LCL TX ENA BLE TRU NK TX ENA BLE LCL RX OK TRU NK RX OK LCL TX ENA BLE TRU NK TX ENA BLE LCL RX OK TRU NK RX OK LCL TX ENA BLE TRU NK TX ENA BLE LCL RX OK TR...

Page 13: ... the Cisco ONS 15540 ESPx Installing the Adapters in the Cross Connect Panels Step 1 Open the cross connect drawer Step 2 Lock the drawer in the open position by pushing the lever at the back left of the drawer down in the lock position See Figure 2 6 Figure 2 6 Locking the Drawer 105784 ...

Page 14: ...tion Guide 78 16436 01 Step 3 Pull the cross connect panel up by flipping the latches up and using them to pull the panel up simultaneously See Figure 2 7 Figure 2 7 Pulling up the Cross Connect Panel Step 4 Remove the adapter from its packaging Step 5 Insert the adapter into the panel from the front as shown in Figure 2 8 79738 Latch Latch ...

Page 15: ...dapters in the Cross Connect Panels Figure 2 8 Inserting the Adapter Step 6 Flip the latches down and push the panel down when all desired adapters have been installed To cable the drawer using the cross connect panel see the Mux Demux Module and Line Card Motherboard Cabling with Cross Connect Drawers section on page 3 20 79737 ...

Page 16: ... drawers To install the vertical cable guides onto the chassis follow these steps Step 1 Make sure you have the correct vertical cable guide for the side of the rack you are installing on Step 2 Hold the vertical cable guide over the rack next to the correct storage or cross connect drawer See Figure 2 9 for placement guidelines Figure 2 9 Vertical Cable Guide Placement Step 3 Align the mounting h...

Page 17: ... 17 Cisco ONS 15540 ESPx Hardware Installation Guide 78 16436 01 Chapter 2 Installing the Cisco ONS 15540 ESPx Installing the Vertical Cable Guides Figure 2 10 Installing the Vertical Cable Guides 79723 ...

Page 18: ...depends on the location of your Cisco ONS 15540 ESPx within the site and its proximity to proper grounding facilities Number 2 Phillips head screwdriver Crimping tool This tool must be large enough to accommodate the girth of the grounding lug when you crimp the grounding cable into the lug Wire stripping tool Note The grounding lugs lug mounting adapter and M4 screws are included in your accessor...

Page 19: ...2 11 Step 5 Remove the label that covers the grounding receptacle Step 6 Place the lug mounting adapter against the grounding receptacle at the top of the chassis then the grounding lug on top of the adapter Note The lug mounting adapter is an optional adapter Step 7 Insert two screws through the holes in the grounding lug and the grounding receptacle Ensure that the grounding lug does not interfe...

Page 20: ...alling the Cisco ONS 15540 ESPx Grounding the Chassis 2 20 Cisco ONS 15540 ESPx Hardware Installation Guide 78 16436 01 Figure 2 11 Grounding Receptacle 73367 Grounding pad Grounding pad Grounding lug Screws M4 Wire ...

Page 21: ...otherboard from the shelf See the Removing Mux Demux Motherboards and Processor Cards section on page 2 22 Step 2 Take the new motherboard or processor card from the shipping container Step 3 Insert the motherboard or processor card carefully into the chassis slot while guiding the upper and lower edges of the motherboard or processor card in the tracks until its connectors come into contact with ...

Page 22: ...board or processor card out of the slot in the chassis Place the removed motherboard or processor card in a container appropriate for shipping and storage To install a replacement motherboard or processor card see the Installing Mux Demux Motherboards and Processor Cards section on page 2 21 Installing Line Card Motherboards To install a line card motherboard follow these steps Step 1 Remove the f...

Page 23: ...ate dust covers on the fiber cable connectors and the blind plugs into the connectors on the line card motherboard Step 3 Use a 3 16 inch flat blade screwdriver to loosen the captive installation screws Step 4 Use the handles to pull the line card motherboard out of the slot in the chassis Place the removed line card motherboard in a container appropriate for shipping and storage To install a repl...

Page 24: ... installation See Table 1 8 on page 1 16 for mux demux motherboard LED descriptions Save the filler modules with the packaging material Installing 2 5 Gbps Type 1 Transponder Modules To install the 2 5 Gbps Type 1 transponder module follow these steps Step 1 Remove the failed module or the filler module from the 2 5 Gbps line card motherboard Step 2 Take a new module from the shipping container St...

Page 25: ...per installation See Table 1 9 on page 1 18 for PSM LED descriptions Installing the Type 2 Extended Range Transponder Modules with SFP Optics Note Only use Cisco certified SFP optics for the Type 2 extended range transponders To install the Type 2 extended range transponders modules with SFP optics follow these steps Step 1 Take the desired SFP optics from the shipping container Step 2 Install the...

Page 26: ...e 2 extended range transponder modules The connectors on the SFP optics are MT RJ connector LC connector The MT RJ connector is typically used for lower rate connections ESCON and OC 3 The LC connector is typically used for higher rate connections Gigabit Ethernet and Fibre Channel Each type of SFP requires a different method of removal Note Use the show hardware command to see what SFP optic you ...

Page 27: ...s Step 2 Remove the SFP from the module by pushing against the lever on the SFP to release it from the module See Figure 2 12 Figure 2 12 Removing the SFP with MT RJ Connector 1 SFP placement in the module 3 SFP extraction tool insertion hole 2 Lever on the SFP two views 4 SFP extraction and cable installation and removal tool 73679 4 1 2 3 2 ...

Page 28: ...e and pulling it out See Figure 2 12 Step 4 Place the removed SFP in a container appropriate for shipping and storage Removing SFP Optics with LC Connectors To remove an SFP with an LC connector from the Type 2 extended range transponder module follow these steps Step 1 Remove the cable from the desired SFP Step 2 Remove the SFP from the module by pulling the latch on top of the SFP to release it ...

Page 29: ... ESPx Hardware Installation Guide 78 16436 01 Chapter 2 Installing the Cisco ONS 15540 ESPx Installing and Removing Modules Figure 2 13 Removing the Transceiver with the LC Connector 1 Release latch 2 SFP removal 73680 1 2 ...

Page 30: ...ule in a 10 GE line card motherboard for proper operation in a Cisco ONS 15540 ESPx The 10 GE line card motherboards support up to two half width 10 GE transponder modules To install 10 GE transponder modules follow these steps Step 1 Remove the failed or blank module from the 10 GE line card motherboard Step 2 Take a new module from the shipping container Step 3 Insert the module carefully into t...

Page 31: ...ure 2 14 Installing the 10 GE Transponder Module Step 4 Attach the appropriate cables Step 5 Check the LEDs to ensure proper installation See Table 1 15 on page 1 25 for Type 2 extended range transponder module LED descriptions Note Allow two minutes for the 10 Gbps laser on the 10 GE transponder module to warm up before it transmits traffic 79781 ...

Page 32: ...n modules installed in 2 5 Gbps line card motherboards with hardware version 5 1 or later and with LRC line card redundancy controller functional image version 2 72 or later To determine the functional image and hardware versions on your system use the show hardware detail command Note Wait 60 seconds after removing a 2 5 Gbps transponder module before inserting a 2 5 Gbps transponder module into ...

Page 33: ...board On Board Description TRANSPONDER_MOTHER_PHASE_0 Orderable Product Number N A Board Part Number 73 5813 05 Board Revision 05 Serial Number CAB0517HLRV Manufacturing Date 03 30 2001 Hardware Version 5 1 RMA Number 0x00 RMA Failure Code 0x00 Functional Image Version 2 55 Subcard Power Control 0 ON 1 OFF 2 ON 3 ON Information deleted Removing Modules Warning High performance devices on this card...

Page 34: ... swappable Fan status is reported to the processor cards Table 2 2 lists the status for the fan assembly To remove the fan assembly you must first loosen the cables that are cabled through the storage drawers and the cable management tray Failure to do this can result in possible damage to your fiber optic cables Note Use the show facility alarm status command to verify it is the fan that is causi...

Page 35: ...on Guide 78 16436 01 Chapter 2 Installing the Cisco ONS 15540 ESPx Installing and Removing the Fan Assembly Figure 2 15 Cable Storage Drawer Step 2 Lock the drawer by pushing the lever down at the back left side of the drawer See Figure 2 16 79725 ...

Page 36: ... 16 Drawer Lock Step 3 Untwist the black fasteners in the drawers to loosen the cable guide spools See Figure 2 17 Figure 2 17 Preparing to Loosen the Cables Step 4 Push the spools down towards the black fasteners Carefully pull out the cables from the spools towards the outside of the drawers See Figure 2 17 105784 1 Black fastener 2 Cable spool 79526 1 1 2 2 ...

Page 37: ...y Step 5 Flip the cable management tray up so that it no longer covers the fan tray See Figure 2 18 Figure 2 18 Hooked Cable Management Tray Step 6 Attach the hook on the tray to the rack mount part of the tray on the rack so that it stays in the up position 1 Cable management tray hook 3 Rack mount latch 2 Cable management tray 79729 1 1 2 2 2 2 3 3 ...

Page 38: ...the fan assembly into the chassis until the captive installation screws meet the chassis Step 11 Tighten each of the captive installation screws Step 12 Release the hook on the cable management tray and lower the tray so that it again covers the fan assembly Step 13 Restore the fiber optic cable slack using the spools in the cable management drawer Push the spools loosened in Step 2 back up to its...

Page 39: ...tem is powered by redundant 48 VDC inputs Two models 15540 PWR AC and 15540 ACPS N E of redundant external AC input power supplies are available or DC input power can be provided directly The external power supplies are single phase AC DC 1050 W 48 V output power supplies The external power supplies are installed in an external power shelf that fits into a standard equipment rack The following not...

Page 40: ...page 2 47 Rack Mounting the 15540 PWR AC External Power Shelf The external power shelf is available in two models This section describes the installation of the 15540 PWR AC external power shelf See the Rack Mounting the 15540 ACPS N E External Power Shelf section on page 2 50 for the other model Note Make sure you install the 15540 PWR AC external power shelf close enough to your chassis so that ...

Page 41: ...mounting holes in the equipment rack Step 2 Secure the 15540 PWR AC external power shelf using four two per side 12 24 x 3 4 inch screws through the elongated holes in the L bracket and into the threaded holes in the mounting post See Figure 2 21 Figure 2 21 Installing the 15540 PWR AC External Power Shelf in the Rack Step 3 Use a tape measure and level to ensure that the 15540 PWR AC external pow...

Page 42: ...section on page 2 40 To install a 15540 PWR AC power supply follow these steps Step 1 Make sure that the 15540 PWR AC power supply you are installing is not plugged in to a power outlet Step 2 Loosen the screws on the attachment plates on the upper left and right corners of the external power supply so you can slide the attachment plates down See Figure 2 22 Figure 2 22 Sliding the External Power ...

Page 43: ... PWR AC power supply Step 4 Slide the 15540 PWR AC power supply all the way into the 15540 PWR AC external power shelf bay aligning the attachment plates with the slots on the top of the external power shelf Step 5 Slide each attachment plate up so that the upper edge is wedged into the 15540 PWR AC external power shelf slot and use a screwdriver to tighten the two screws on each attachment plate ...

Page 44: ...p 6 Ensure that all site power and grounding requirements described in the Regulatory Compliance and Safety Information for the Cisco ONS 15500 Series have been met before you connect the external power supply to a power source Step 7 Plug one end of the two pin Molex cord into the external power supply See Figure 2 25 43146 INPUT OK OUTPUT OK Attachment plate shown in up position ...

Page 45: ...lex cord to the chassis Step 9 Connect the other end of the power cord to an AC power input source See Figure 2 26 Caution In a system with multiple 15540 PWR AC power supplies connect each power supply to a separate AC input power source In case of a power source failure the second source is still available and can maintain maximum overcurrent protection for each power connection 58541 INPUT OK O...

Page 46: ...540 PWR AC power supply operation by checking the power supply front panel LEDs INPUT OK LED is on OUTPUT OK LED is on Step 11 Check the external power supply status from the system console by entering the show hardware command For more information on commands refer to the Cisco ONS 15540 ESPx Configuration Guide and the Cisco ONS 15540 ESPx Command Reference 105850 INPUT OK OUTPUT OK IEC power co...

Page 47: ...these steps Step 1 Remove the four screws from the terminal block access panel on the back panel of the chassis See Figure 2 27 Figure 2 27 Removing the Terminal Block Access Panel Step 2 Remove the insulation of each wire on both ends of the interconnection cables at a length of about a 1 4 inch 6 mm Step 3 Insert the cord through the power supply cable strain relief on the back left side of the ...

Page 48: ... 4 Connect the wires of the cables to the terminal blocks See Figure 2 29 Wire the cables in the following sequence Red lead to the terminal labeled RTNA Black lead to the terminal labeled 48A Note The ground connections should always be connected first and disconnected last Note The second power supply cable should be connected to the terminals labeled RTNB and 48B 58261 Power supply cable strain...

Page 49: ...o ONS 15540 ESPx Powering Up the Shelf Figure 2 29 Connecting Cable Wires to the Terminal Blocks Step 5 Reinstall the terminal block access panel onto the chassis Use the same four screws used in Step 1 to secure the panel See Figure 2 30 99509 Terminal blocks 1 2 3 4 1 RTNA 3 RTNB 2 48VA 4 48VB ...

Page 50: ...k Mounting the 15540 ACPS N E External Power Shelf This section describes the installation of the 15540 ACPS N E external power shelf Note Make sure you install the 15540 ACPS N E external power shelf close enough to your chassis so that you can connect all power cords to the chassis and to the power outlet We recommend that you install the 15540 ACPS N E external power shelf directly above your C...

Page 51: ...ck follow these steps Step 1 Align the mounting holes of the external power shelf with the mounting holes in the equipment rack Step 2 Secure the external power shelf using eight four per side 12 24 x 3 4 inch screws through the holes in the external power shelf and into the threaded holes in the mounting post See Figure 2 31 Figure 2 31 Installing the 15540 ACPS N E External Power Shelf in the Ra...

Page 52: ...stall a cable strain relief bracket and two DC power cables The two DC power cables are connected to each other at the cable strain relief bracket To complete the connections follow these steps Step 1 Attach the cable strain relief bracket to the side of the Cisco 15540 chassis See Figure 2 32 Figure 2 32 Installing the Cable Strain Relief Bracket Step 2 Remove the four screws from the terminal bl...

Page 53: ...the cable connector of the short DC power cable into the cable strain relief bracket See Figure 2 33 Step 4 Insert the cable through the left rear of the chassis and connect the leads to the terminal blocks see Figure 2 34 in the following sequence Black lead to RTNA Red lead to 48A Note The ground connections should always be connected first and disconnected last 99385 Terminal block access panel...

Page 54: ... Cisco ONS 15540 ESPx Powering Up the Shelf 2 54 Cisco ONS 15540 ESPx Hardware Installation Guide 78 16436 01 Figure 2 34 Connecting Cable Wires to the Terminal Blocks 1 RTNA 3 RTNB 2 48VA 4 48VB 99380 Terminal blocks 1 2 3 4 ...

Page 55: ... the chassis Use the same four screws used in Step 2 to secure the panel See Figure 2 33 Step 7 Use two number 10 screws to attach the earth ground lead to the ground lugs on the rear of the 15540 ACPS N E external power shelf See Figure 2 35 Figure 2 35 Connecting to Earth Ground Step 8 Connect the earth ground lead to an appropriate ground source Step 9 Attach the side A and side B cable ends to...

Page 56: ...r you have installed the 15540 ACPS N E external power shelf in the equipment rack you can install the external power supplies If you have not installed the external power shelf see the Rack Mounting the 15540 ACPS N E External Power Shelf section on page 2 50 To install the 15540 ACPS N E power supply follow these steps Step 1 Use a flat blade screwdriver to push in on the release handle latch un...

Page 57: ... Up the Shelf Figure 2 37 Opening the Release Handle Step 2 With the release handle partially open place both hands underneath the bottom of the external power supply and carry it to the external power shelf See Figure 2 38 Figure 2 38 Handling the 15540 ACPS N E Power Supply 99410 ACOK DCOK Fault 99407 AC OK DC OK FAULT ...

Page 58: ...de the 15540 ACPS N E power supply all the way into the 15540 ACPS N E external power shelf bay until the release handle closes See Figure 2 39 Note The 15540 ACPS N E power supply does not function in the center bay of the 15540 ACPS N E external power shelf Install the blank power supply in the center bay Figure 2 39 Installing the 15540 ACPS N E Power Supply 99382 AC OK DC OK FAULT AC OK DC OK ...

Page 59: ...r supply to a separate AC input power source In case of a power source failure the second source is still available Step 5 Connect the power cord to the 15540 ACPS N E external power shelf See Figure 2 40 Figure 2 40 Installing the AC Power Cord Step 6 Verify 15540 ACPS N E power supply operation by checking the power supply front panel LEDs AC OK LED is on DC OK LED is on Step 7 Check the externa...

Page 60: ...nt interface is turned on and is generating the required optical signal and the second transmitter is off Refer to the Cisco ONS 15540 ESPx Planning Guide for y cable configuration guidelines Attaching the Y Cable To attach the y cable to the transponder modules follow these steps Step 1 Read the configuration guidelines in the Cisco ONS 15540 ESPx Configuration Guide and the Cisco ONS 15540 ESPx ...

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