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11

Cisco 5915 Embedded Services Router Hardware Technical Guide

OL-24796-01

Temperature Out of Range Detection

router halts. Once the router is power-cycled, the router will boot normally. If you choose to use the 

erase-flash

 option, the boot process stops at ROMMON because the Flash file system that normally 

contains IOS is empty. If you choose to use the 

erase-all

 option, the Cisco 5915 ESR will have no user 

data or binary code in router memory after the factory default process is complete.

Figure 8

Factory Default Setting Trigger Implementation

Temperature Out of Range Detection

When the Cisco 5915 ESR detects that the temperature is out of range, that is the temperature is either 
too high or too low, the router toggles (blinks) the LED_OVER_TEMP signal for 50 seconds. Assuming 
the temperature remains out of range during this period of time, the router deasserts (turns off) the 
LED_OVER_TEMP signal and reboots to ROMMON.

Using the Cisco 5915 ESR

The Cisco 5915 ESR can be deployed in a variety of applications and physical formats.

I/O signal access is provided via edge fingers. The edge fingers are intended to connect with standard, 
commercially available PCI-Express connectors.

Typically, integrators use a custom wiring board to access the I/O signals. For instance, one side of the 
wiring board is populated with the PCI-Express connectors, while the other side is populated with 
RJ-45s and/or circular shell connectors.   This method works best when the enclosure is designed such 
that the end product I/O panel is very close to the edge finger side of the Cisco 5915 ESR.

Another I/O access option is to use a flex circuit assembly. A custom flex circuit assembly can be 
designed such that part of the assembly is rigid and part is more like a ribbon cable. The standard 
connectors (PCI-Express, RJ-45, circular shell, etc.) can be placed on the rigid parts of the assembly. 
This method provides a compact solution and is also useful when the end product I/O panel is not located 
close to the edge finger side of the Cisco 5915 ESR.

Receiver

Factory Default

Setting Trigger

Switch

External

vIL=0.8V;vIH=1.7V

3.3V

C5915

Edge

Finger

283553

Summary of Contents for 5915

Page 1: ...g sections About This Guide page 1 Audience page 2 Related Documentation page 2 Conventions page 2 Introduction page 3 Cisco 5915 ESR Conduction Cooled Card page 4 Installing the Cisco 5915 ESR Conduction Cooled Card page 6 Removing the Cisco 5915 ESR Conduction Cooled Card page 7 Cisco 5915 ESR Air Cooled Card page 7 Cisco 5915 ESR LED Definitions page 9 Factory Default page 10 Temperature Out of...

Page 2: ...ndex Additional documentation for the Cisco 5900 ESR Series can be found at www cisco com go 5900 Conventions This document uses the following typographical conventions Convention Description boldface font Commands command options and keywords are in boldface italic font Command arguments for which you supply values are in italics Command elements in square brackets are optional x y z Alternative ...

Page 3: ...ed small form factor router intended for mobile and vehicle networking applications Like its predecessor Mobile Access Router Card used in the Cisco 3200 Rugged Integrated Services Router ISR the Cisco 5915 ESR is targeted particularly at transportation customers especially heavy light and metro rail and global defense organizations The Cisco 5915 ESR is a high performance router designed for hars...

Page 4: ... Cisco 5915 Embedded Services Router Bottom Side View Cisco 5915 ESR Conduction Cooled Card The Cisco 5915 ESR conduction cooled card Figure 3 and Figure 4 operates at a temperature range of 40ºC to 85ºC rail temperature Thermal plates conduct the heat away from the components to the enclosure rails through the wedge locks The conduction cooling removes the need for internal fans ...

Page 5: ...ide OL 24796 01 Cisco 5915 ESR Conduction Cooled Card Figure 3 Cisco 5915 ESR Conduction Cooled Card Bottom View Table 1 Cisco 5915 ESR Conduction Cooled Card Bottom View Markings 1 PCI Connector 3 Edge Finger Main 2 Edge Finger Auxiliary 4 Thermal Plate Bottom ...

Page 6: ... procedures wear a grounding wrist strap to avoid ESD damage to the Cisco 5915 ESR conduction cooled card Some platforms have an ESD connector for attaching the wrist strap Do not directly touch the edge finger or PCI connector pins with your hand or any metal tool to avoid component failure Table 2 Cisco 5915 ESR Conduction Cooled Card Top View Markings 1 PCI Connector 4 Wedge Lock 2 Wedge Lock 5...

Page 7: ...ng a hex screwdriver and complete seven 7 counter clockwise turns Caution Do not loosen the wedge locks past seven 7 counter clockwise turns for removal Doing so could cause the wedge lock to fall off the card into the chassis Step 2 Carefully remove the Cisco 5915 ESR conduction cooled card out of the conduction cooled chassis Cisco 5915 ESR Air Cooled Card The Cisco 5915 ESR air cooled card oper...

Page 8: ... OL 24796 01 Cisco 5915 ESR Air Cooled Card Figure 5 Cisco 5915 ESR Air Cooled Card Bottom View Figure 6 Cisco 5915 ESR Air Cooled Card Top View Table 3 Cisco 5915 ESR Air Cooled Card Bottom View Markings 1 PCI Connector 3 Edge Finger Main 2 Edge Finger Auxiliary ...

Page 9: ... LED is connected to ground Figure 7 Table 4 Cisco 5915 ESR Air Cooled Card Top View Markings 1 Edge Finger Main 3 PCI Connector 2 Edge Finger Auxiliary Table 5 LED Definitions LED names Activity System LED OFF No power BLINKING Boot up phase or in ROMMON monitor mode SOLID Steady state IOS load completed and running Temperature LED OFF Thermal reading is within the range BLINKING Thermal reading ...

Page 10: ...gles blinks for 0 5 seconds then deasserts turns off After the process is completed the LED_CLEAR signal asserts turns on and the Table 6 Settings and Completion Time for Factory Default Capability Options Option Target Typical Completion Time erase flash This option erases the Flash file system that includes the IOS images and scrubs the main memory to ensure all code information is removed 6 25 ...

Page 11: ...ESR can be deployed in a variety of applications and physical formats I O signal access is provided via edge fingers The edge fingers are intended to connect with standard commercially available PCI Express connectors Typically integrators use a custom wiring board to access the I O signals For instance one side of the wiring board is populated with the PCI Express connectors while the other side ...

Page 12: ...g device and autonegotiation is disabled on both sides of the connection a crossover cable may be necessary depending on the capabilities of the neighboring device If autonegotiation is enabled any type of cable connection can be used Product Specifications Table 7 lists the technical specifications for Cisco 5915 ESR Table 7 Cisco 5915 ESR Product Specifications Cisco 5915 ESR Feature Feature Des...

Page 13: ...and conduction cooled boards EMI EMC Conforms to CISPR 22 FCC Part15B Class A limits The system integrator is responsible for completing the necessary Safety EMC testing and labelling the final product sold to the customer Hardware Specifications Power requirements profile 5 VDC from PCI connector 5V Max theoretical 4 26W Typical rail temperature 25C 3 00W1 Typical rail temperature 85C 3 10W1 InRu...

Page 14: ...ons are in accordance with manufacturing specifications and are the most detailed information that can be disseminated Weight Conduction cooled 290 grams Air cooled 75 grams Mean Time Before Failure MTBF 2 Air cooled card and Conduction cooled card Ground Fixed Controlled 844 000 hours Air cooled card and Conduction cooled card Ground Mobile 140 000 hours 1 Based on lab testing with traffic on all...

Page 15: ... Guide OL 24796 01 Hardware Information Figure 9 Layout of the CIsco 5915 ESR Conduction Cooled Card Cisco 5915 Air Cooled Card Layout and Dimensions Figure 10 shows the layout and dimensions of the Cisco 5915 ESR air cooled card The dimensions are in inches ...

Page 16: ...PCIe standard The edge fingers consist of 64 pins in the main connector Table 8 The signal interfaces are routed through these pins The following part numbers are the mating connectors solderable EDGE Connector Main Molex 87715 9106 EDGE Connector Aux Molex 87715 9006 Note All signals on the Auxiliary edge fingers are reserved Leave these signals unconnected Table 8 Edge Finger Main Connector Mapp...

Page 17: ...ed 18 No Contact Physical spacing No Contact Physical spacing 19 No Contact Physical spacing No Contact Physical spacing 20 No Contact Physical spacing No Contact Physical spacing 21 No Contact Physical spacing No Contact Physical spacing 22 No Contact Physical spacing No Contact Physical spacing 23 ETH_FE0 2_TX ETH_FE0 2_RX 24 ETH_FE0 2_TX ETH_FE0 2_RX 25 ETH_FE0 3_TX ETH_FE0 3_RX 26 ETH_FE0 3_TX...

Page 18: ...because it is not used The only electrical connections to the PCI connector are 5V 3 3V and GND Note The Cisco 5915 ESR uses the variant of the PCI bus stacking connector which is keyed on pin D30 Table 9 PCI Bus Signal Assignments Pin A B C D 1 GND 5V 2 5V 3 GND 4 GND 5 GND GND 6 7 GND 8 3 3V 3 3V 9 GND 10 GND 3 3V 11 3 3V GND 12 3 3V GND 13 GND 3 3V 14 GND 3 3V 15 3 3V GND 16 GND 17 3 3V 3 3V 18...

Page 19: ... New in Cisco Product Documentation as an RSS feed and set content to be delivered directly to your desktop using a reader application The RSS feeds are a free service Cisco currently supports RSS Version 2 0 Cisco and the Cisco logo are trademarks or registered trademarks of Cisco and or its affiliates in the U S and other countries To view a list of Cisco trademarks go to this URL www cisco com ...

Page 20: ...20 Cisco 5915 Embedded Services Router Hardware Technical Guide OL 24796 01 Obtaining Documentation and Submitting a Service Request ...

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