Circutor EMK Series Instruction Manual Download Page 11

 

    

                                                                                                  

EMK

 series

                                                                                                                                                              

 

 

Instructions Manual M98118701-03-19A                                                                                                                             11 

5.3.1  Power circuit 

  Connect input terminals L1, L2 and L3 (power circuit  supply) to the grid using proper sized 

cables in accordance with the National Electric Code or LVD. Generally, the phase cables use 

the following colour code: L1 (black), L2 (brown), L3 (grey). If a 230 V auxiliary voltage is 

required, we can use an internal 400V/230V transformer or use the neutral and connect it to 

terminal N (blue colour cable). 

  In order to determine the  size of the phase cables, the user must consider a maximum 

expected  current  equal to 1,5 times the 

I

max

  shown on the equipment's label.    In case of 

feeding the neutral cable to obtain the auxiliary voltage, U

aux

, it shall have a cross section of at 

least 1.5 mm

5.3.2  External isolation and protection elements 

  In case the capacitor bank does not have an internal switch or circuit breaker, it must be 

connected to a line with an external switch or circuit breaker. 

 

 

The protection elements, isolation switches and/or switches that are added 

externally to the capacitor bank must be of a minimum size to withstand a current 

1.5 times greater than the 

I

max

 indicated on the label 

If an earth leakage protection for the capacitor bank is installed, its sensitivity and 

trip delay must be adjustable. 

 

  For capacitor banks equipped with a standard regulator measuring the current only in one of 

the supply phases, we advise installing the current transformer (CT) in the phase connected to 

L1 (black cable). The CT's S1 and S2 outputs must be connected then to the terminals with 

the same name on the capacitor bank. For more details about the connection of the CT, see 

paragraph 5.3.5 

5.3.3  Auxiliary control voltage 

  The auxiliary control circuits include those related to the power supply of the 

CPC

 controllers 

and other control or protection devices and ventilation units. The 

CPC

 controllers, up to 400 V, 

usually  are supplied at 400 V

AC 

from phase to phase voltage. In other applications supplied 

above  440 V and up to 690V, the CPC must be supplied from an auxiliary voltage of 230 V

AC

 

  The auxiliary power supply of 230 V, can be obtained from an internal V

primary

/230V transformer 

or using phase-neutral from a 400V supply (connect neutral to terminal N with a blue colour 

cable). 

5.3.4  Earth cable connection 

  Connect the earth terminal of the capacitor bank, placed inside the equipment's cabinet (see 

Fig. 4-2) to the external earth connection. The earth cable cross section shall be selected in 

accordance with the admissible current limits established in the National Electric Code or LVD 

5.3.5  Connecting the current transformer (CT) 

 

 

 

 

A current transformer (CT), external to the capacitor bank,  must be installed to 

measure the total of load current plus the capacitor bank current (see Fig. 4-1).  

 

The standard transformer must have a nominal output of 5A at the secondary. 

We recommend connecting the CT to phase L1 , with the cable running from line to 

load in the direction P1 to P2 , and connecting the secondary (terminals S1, S2) to 

the terminals with the same name on the capacitor bank (see Fig. 5-1).  

Avoid the flow of current through the CT's primary (P1-P2) before connecting the 

secondary side to the capacitor bank's S1 and S2 terminals. If the CT must be 

installed while the installation is running, short-circuit S1 and S2 while they are not 

connected to the capacitor bank. 

 

Summary of Contents for EMK Series

Page 1: ...LV CAPACITOR BANKS WITH STATIC SWITCHING EMK SERIES INSTRUCTIONS MANUAL M98118701 03 19A CIRCUTOR SA ...

Page 2: ...the risk of fire Carefully read the manual prior to connecting the equipment Follow all the installation and maintenance instructions for the equipment throughout its working life In particular follow the installation standards indicated in the Low Voltage regulations and additional technical instructions The installation operation and maintenance of LV equipment must only be carried out by author...

Page 3: ...0 5 3 CONNECTION OF THE CAPACITOR BANK TO THE GRID 10 5 3 1 Power circuit 11 5 3 2 External isolation and protection elements 11 5 3 3 Auxiliary control voltage 11 5 3 4 Earth cable connection 11 5 3 5 Connecting the current transformer CT 11 6 STATIC CAPACITOR BANK START UP 13 6 1 BEFORE START UP 13 6 2 START UP 13 6 3 TESTS ONCE THE CAPACITOR BANK IS CONNECTED AND THE REGULATOR HAS BEEN ADJUSTED...

Page 4: ...tenance and before re applying the power supply to the unit check that its enclosure is properly closed and that no items or tools were left inside that could cause a short circuit Do not open the secondary circuit of current transformer without short circuiting it first The operation of a current transformer with an open secondary will cause an overvoltage that can damage it and electrocute the p...

Page 5: ...talled it must be stored at a location with a firm and level floor and the storage conditions listed in the technical features section must be observed In this case it is recommended that the equipment be stored with its original protective packaging To move the equipment a short distance the unit s base support profiles facilitate handling with a pallet jack or forklift The centre of gravity of s...

Page 6: ... water Avoid hot spots maximum environmental temperature 45 ºC Avoid saline and corrosive environments Avoid storing the equipment in areas where a lot of dust is generated or where the risk of chemical or other types of contamination is present Do not place any weight on top of the equipment cabinets 4 Technical features 4 1 Label with the equipment s features The label with the equipment s featu...

Page 7: ...es gL curve minimum calibre 1 5 In Capacitor features Capacity tolerance 10 Insulation level from earth 3 kV 50 Hz Impulse test 15 kV ray type wave 1 2 50 µs Protection elements Internal fuses and over pressure system Compliance with Standards EN 60831 4 3 Environmental Features Capacitor max temperature Category C in accordance with EN 60831 1 Maximum for 1h 50ºC 24h average 40ºC Annual average 3...

Page 8: ...nents Fig 4 3 shows the different models of EMK static capacitor banks and their essential components Note that some protection elements are optional and others may be replaced with equivalent models or adapted to the specific application Fig 4 2 EMK Capacitor bank components ...

Page 9: ...s shown in Fig 4 3 and in more detail in the simplified wire diagram in section 10 CPC controllers are powered with an auxiliary voltage Uaux The standard CPCs are mainly used for networks with Umax 440 V nevertheless they have a dual voltage supply circuit able to be supplied at a rated voltage of 230V or 400 V 10 There are special controllers type CPC3i which are designed to operate on networks ...

Page 10: ...ended that a separation of 10 cm be maintained between adjacent equipment On wall hung cabinets it is recommended that at least 20 cm of separation should be maintained between the sides of adjacent equipment NOTE Static units have one or more aluminium heatsinks for cooling the thyristors Periodically clean these heatsinks with a brush or with compressed air and ensure that they have maximum vent...

Page 11: ...he capacitor bank For more details about the connection of the CT see paragraph 5 3 5 5 3 3 Auxiliary control voltage The auxiliary control circuits include those related to the power supply of the CPC controllers and other control or protection devices and ventilation units The CPC controllers up to 400 V usually are supplied at 400 VAC from phase to phase voltage In other applications supplied a...

Page 12: ...r the installation s main switch To prevent excessive attenuation of the CT signal the minimum cross section of the cable connecting the secondary of CT to terminals S1 S2 in the capacitor bank must be at least 2 5 mm2 Fig 5 2 CT and neutral connection terminals if required Once the CT cables are installed disconnect the jumper connecting terminals S1 and S2 on the capacitor bank see Fig 5 3 Fig 5...

Page 13: ...esonance with the installation s power transformer could occur thus causing strong over currents 6 2 Start up Safety Apply the safety regulations listed in section 2 of this manual before operating the equipment The standards Electric Code Regulations and other applicable laws of the country where the capacitor bank is installed or operated should be strictly followed Ensure the inner circuit brea...

Page 14: ...ed the nominal value 10 IEC 60831 1 Check the current absorbed by each capacitor step Under normal working conditions it must be close to the nominal values see Table 7 4 and never more than 1 3 times this value A permanent consumption in all the capacitor steps over the nominal value may be caused by the presence of harmonics in the grid or by an excessively high power supply voltage Both circums...

Page 15: ...unbalance greater than 15 Annually Check the capacitor s microfarads of the different steps An indirect verification can be performed by checking that the consumption matches the value stated in Table 7 4 with a maximum deviation of 10 Check the tightness of all terminal connections on the different power elements Inspection of the fuses Power circuit NH fuses Check continuity and temperature Cont...

Page 16: ...on pluggable regulators Check that the terminals are tightened properly The recommended torque is 0 6 Nm 7 2 6 Cleaning the cabinet Remove any solid particles Clean the inside of the cabinet Clean ventilation grilles 7 3 Maintenance with the capacitor bank connected Check that the main switch turns on and off without having to force the mechanism If there is individual earth leakage protection for...

Page 17: ...of degradation of the capacitors These must be replaced with a suitable spare part if these symptoms are detected in a step When the consumption of the steps is 10 more than stated in Table 7 4 this can be caused by the presence of resonances If this is detected measure the THD V of network voltage should be below 5 7 3 1 Regulator Checkings Refer to the manual of the specific regulator used in th...

Page 18: ...orption of harmonic currents Therefore special care must be taken to not surpass these usage conditions CIRCUTOR accepts no liability for possible damage to equipment or other parts of the installation therefore it will not cover any possible penalties resulting from possible failure improper installation or improper usage of the equipment Consequently this guarantee does not apply to failures occ...

Page 19: ...EMK series Instructions Manual M98118701 03 19A 19 10 TYPICAL DIAGRAM of ONE STEP ...

Page 20: ...EMK series Instructions Manual M98118701 03 19A 20 11 Declaration of conformity ...

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