CIRCLE FITNESS M-7 SERIES E TYPE Engineer'S Manual Download

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Document NO. M-7E-EM-English

PAGE

Page 1 of 25

Engineer Manual-Trouble Shooting

VERSION

ENGINEER MANUAL FOR

AFTER SALE SERVICE

PRODUCT：TREADMILL

MODEL： M-7 SERIES E TYPE

Summary of Contents for M-7 SERIES E TYPE

Page 1: ...Document NO M 7E EM English PAGE Page 1 of 25 Engineer Manual Trouble Shooting VERSION B ENGINEER MANUAL FOR AFTER SALE SERVICE PRODUCT TREADMILL MODEL M 7 SERIES E TYPE ...

Page 2: ...ensor Page 17 2 4 Inverter Page 18 2 5 Incline Motor Page 18 19 2 6 Membrane Key Page 20 3 Engineering Mode 3 1 Engineering Mode ONE Factory Settings Page 21 22 3 2 Engineering Mode TWO Used Information Management Page 22 3 3 Engineering Mode THREE Real Speed and Incline Parameter Page 22 4 Other Information 4 1 Real Speed Do Not To Fit In With Display Speed Page 23 4 2 No Any Display On Console N...

Page 3: ...s is a all new product that just finished assemble there are more possibly in assemble problems maybe connect wire not well or wire damaged while assemble 1 1 1 Steps illustrate Step illustrate Auxiliary Photo 1 Show LS on TIME window 2 OFF the AC power source and wait 10 seconds then ON the AC power 3 Press START 4 Do the running belt moved A Moved then show LS Execute step 5 8 B Did not move the...

Page 4: ...uxiliary Photo 5 Press STOP then press START and FAST simultaneously immediately to leave you hand from keys till dot matrix window show WELCOME 6 LED display windows will do the scan mode after show WELCOME After scan mode to press ENTER till incline window show 15 then press START to begin calibrate mode ...

Page 5: ... motor cover and check speed sensor connected well If speed sensor connected well please replace the sensor and check again Refer to 2 3 Speed Sensor If still show error signal have to check the console wire damage or connect terminal problem If console wire check ok please replace the console wire then back to execute step 2 check the error signal disappear or not Refer to 2 2 Console Wire 8 If s...

Page 6: ...h Execute step 12 13 LED7 light up and LED6 flash Execute step 10 11 10 If LED6 LED7 normal have to check the inverter first if inverter check normal please replace the interface PCB then back to execute step 2 Refer to 2 4 Inverter 11 Check the console wire damage or connect terminal problem After check or reconnect or replace the wire back to execute step 2 Refer to 2 2 Console Wire 12 After che...

Page 7: ...ction are normal and no error signal after reset power maybe the loading is too heavy and inverter to start the over current protect mode If loading is too heavy the motor noise will more louder over 12km h and running belt speed will decreased or slippery while loading Please maintenance or replace the running belt and running deck 14 On the AC power and check the fan where on the inverter operat...

Page 8: ...SS STOP TO BYPASS on dot matrix window press STOP to bypass the signal but incline function can not be use if incline had some problems when during workout the INCLINE window will show E2 but other function are normal to use If this is a all new product that just finished assemble there are more possibly in assemble problems maybe connect wire not well or wire damaged while assemble 1 3 1 Steps il...

Page 9: ...re back to execute step 1 to check Refer to 2 2 Console Wire 6 After check or reconnect or replace the wire but still show error signal please replace the incline motor or internal variable resistor VR then back to execute step 1 to check Refer to 2 5 Incline Motor 7 After replace the incline motor or internal variable resistor but still show error signal please replace the console PCB then back t...

Page 10: ...witch off while speed reached LED4 Pilot lamp of incline UP light up when increase grade switch of while grade reached LED5 Pilot lamp of incline DOWN light up when decrease grade switch of while grade reached LED6 Pilot lamp of increase speed flash when increasing speed switch off while speed reached LED7 Pilot lamp of enable motor light up while work switch off while stop Console wire Speed sens...

Page 11: ...function check 2 1 3 1 Check incline function Step illustrate Auxiliary Photo 1 OFF the AC power to pull out the console wire and incline motor power wires then ON the AC power measure the terminal UP COM or DOWN COM by multi meter there shall be not have AC voltage 100 240V at normal condition ON the AC power ...

Page 12: ...ls UP COM by multi meter it shall be have AC voltage at normal condition and pilot lamp LED4 will light up 3 Connect back the console wire pull out the incline motor power wires only press start to quick start short the console wire PINs for incline DOWN by metalwork to measure terminals DOWN COM by multi meter it shall be have AC voltage at normal condition and pilot lamp LED5 will light up Short...

Page 13: ...ed it is mean that the interface PCB is damaged Short the enable motor component Short the enable motor component Short the enable motor component Short the enable motor component U5 by by by by metalwork metalwork metalwork metalwork Short the motor fast compone Short the motor fast compone Short the motor fast compone Short the motor fast component nt nt nt U2 by by by by metalwork metalwork met...

Page 14: ...t did work it is mean that the interface PCB is damaged Do not move out and keep on short the enable Do not move out and keep on short the enable Do not move out and keep on short the enable Do not move out and keep on short the enable motor component motor component motor component motor component Motor shall decrease speed Motor shall decrease speed Motor shall decrease speed Motor shall decreas...

Page 15: ... power supply for console Step illustrate Auxiliary Photo 1 Switch ON the AC power check the pilot lamp it shall be full light up in the normal condition It shall not flash or slight light up 2 To pull out the power supply terminal and measure the voltage by multi meter It shall be have DC voltage 11 13V ...

Page 16: ... 2 1 Check all connect certainty and outward completely Step illustrate Auxiliary Photo 1 To pull out the console wire connector plug 2 Check connector internal PINs it shall not be crooked 3 Check connector internal PINs it shall not be draw back 4 Check the wires outward it shall not be crush injuries or breakage ...

Page 17: ...d completely and function normal Step illustrate Auxiliary Photo 1 To check the wire it shall not be crush injuries or breakage 2 To turn around the front roller till the magnet close to the speed sensor then measure the wire PINs by multi meter It shall be have low resistance in the normal condition short condition 3 To turn around the front roller till the magnet leave away from the speed sensor...

Page 18: ...top when power OFF 2 To execute the 2 1 3 2 step 1 2 it shall be operate normally 2 5 Incline motor check Step illustrate Auxiliary Photo 1 Switch OFF the AC power to pull out the incline motor power wires red white black wire 2 To pull out the inverter power source terminal and connect the incline motor wires white one and red one to inverter power source terminal Switch ON the AC power the incli...

Page 19: ... red white black wire and to take apart the internal VR 5 To turning the VR and measure the resistance white and black wire connect terminals the resistance shall be change between range 0 10kΩ when turning the VR The lowest incline position resistance about 0 83kΩ the highest incline position about 6 72 kΩ If you want to replace the incline motor or VR you have to connect the new incline motor al...

Page 20: ... keep on it shall be have low resistance in the normal condition short condition if got infinity resistance the membrane key is damaged For example SPEED UP key mull function to measure the Pin 4 and Pin 8 PIN P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P1 INCLINE 9 SPEED 8 INCLINE P2 INCLINE 6 SPEED 6 SELECT P3 INCLINE 3 SPEED 4 SPEED START P4 INCLINE 0 SPEED 2 SPEED ENTER P5 INCLINE12 SPEED 10 INCLINE P6 INC...

Page 21: ... 3 Press ENTER to power setting Dot matrix show POWER ON press Fast Slow Up or Down to change to POWER OFF OFF No any display when pull out the emergency key 3 1 2 4 Press ENTER to incline setting Dot matrix show GS INCLINE OFF press Fast Slow Up or Down to change to GS INCLINE ON OFF Incline return to lowest position when reset ON Incline return to lowest position after press START 3 1 2 5 Press ...

Page 22: ...ormation Management 3 2 1 To pull out the emergency stop key then press START and SLOW simultaneously and put the emergency key back to leave you hand from keys till dot matrix window show WELCOME 3 2 2 The dot matrix show software version information TIME window show total used time 00 00 m s 9999 h DISTANCE window show total used distance 0 0 999 3 2 3 You can press FAST SLOW FAST SLOW SELECT on...

Page 23: ...Speed Sensor 3 1 Engineering Mode ONE Factory Settings 4 2 No Any Display On Console No Power Step illustrate Auxiliary Photo 1 To check the fuse where near the AC source power switch is start or not if the fuse started please to press draw back for reset the power If every is fine after reset power it to mean the load is to big need to do the maintenance or replace the running belt and deck 2 If ...

Page 24: ...n press START Increase speed to 12km h or higher speed and wait it to stable Decrease speed by press quick speed key 10 2 Check the pilot lamp LED3 where on the interface PCB after press quick speed key Do the LED3 flash after press the quick speed Refer to 2 1 Interface PCB 3 If LED3 flash after press quick speed key to decrease speed the speed command signal is no problem console wire no problem...

Page 25: ...ane connector from console PCB 2 To refer to the PIN table of 2 6 Membrane Key to find PINs on console PCB that got problem while operate and short them If no function when short the PINs please replace the console PCB If normal function when short the PINs please replace the membrane key For example SPEED FAST no function to short the PIN no 4 8 to check the function without use membrane key ...

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CIRCLE FITNESS M-7 SERIES E TYPE, Engineer'S Manual

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