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OMM-14-0509-page 5

Set screws should NEVER be used more than once. If the set screws are loosened, they MUST be replaced.

Use only knurled, cup-point, set screws with a nylon locking patch.

CAUTION

ALL WIRING CONNECTIONS, INSPECTION AND MAINTENANCE OF ANY MOTOR MUST BE PERFORMED BY A

LICENSED ELECTRICIAN IN ACCORDANCE WITH THE MOTOR MANUFACTURERS RECOMMENDATIONS, ALL

ELECTRICAL CODES AND OSHA REGULATIONS. FAILURE TO PROPERLY INSTALL, MAKE WIRING

CONNECTIONS, INSPECT OR PERFORM ANY MAINTENANCE TO A MOTOR CAN RESULT IN

MOTOR FAILURE, PROPERTY DAMAGE, EXPLOSION, ELECTRICAL SHOCK AND DEATH.

DANGER

III. ELECTRICAL

A. Disconnect Switches:

All fan motors should have an independent disconnect switch located in close visual proximity to turn off the electri-
cal service to the fan motor.

Disconnects must be locked out in accordance with OSHA “lock out-tag out” pro-

cedures any time inspection or maintenance is being performed on the fan and/or motor assembly. The
“lock out-tag out” procedure should be performed by a licensed electrician or authorized personnel.

All disconnects should be sized in accordance with the latest NEC codes (National Electric Codes) and any local
codes and should be installed only by a licensed electrician. “Slow blow” or “time delay” fuses or breakers should be
used since the initial start-up time for the fan motor, although rare, can be up to 10 seconds.

B. Motors:

1.

DO NOT connect or operate a motor without reading the motor manufacturers instructions supplied with the
fan.

The basic principle of motor maintenance is:

KEEP THE MOTOR CLEAN AND DRY.

This requires periodic

inspections of the motor. The frequency of the inspections depends on the type of motor, the service and environ-
ment it will be subjected to and the motor manufacturers instructions.

2. Cleaning:

Cleaning should be limited to exterior surfaces only.

Follow motor manufacturers cleaning instruc-

tions.

3. Lubrication:

Most small motors have sealed bearings that are permanently lubricated for the life of the motor. Some

larger motors have grease plugs that should be replaced with grease fittings to perform re-lubrication. These motors,
or any motor with grease fittings, should be lubricated in accordance with the motor manufacturers recommenda-
tions. Lubrication frequency depends on the motor horsepower, speed and service.

BE SURE

you use compatible

grease and

DO NOT

over grease.

4. Location:

On Model

DDF

fans, the motor is in the airstream. The standard motor is a Totally Enclosed type motor

which is suitable in a clean, dry airstream below 104°F. (40°C). If the airstream will be wet, dirty or reach tempera-
tures above 104°F (40°C), a completely different type of fan should be used. Consult our local sales office for your
area for proper fan selection assistance. On 12” and 15” fan sizes, if the motor is an Explosion Proof type, the motor
conduit box will not fit on the motor inside the fan drum. It is removed from the motor, shipped loose with the fan,
and will require the Purchaser of User to install it outside the drum. All wiring and connections between the conduit
box and the motor must meet NEC (National Electric Codes) standards. This assembly process should only be com-
pleted by a licensed electrician.

In order to properly perform the pre-start and the post-start checks on page 7, it is strongly recommended that an
additional conduit box be purchased and mounted on the outside of the fan drum. This will allow you to make
electrical connections from the conduit box on the motor to the outside of the fan and take motor amperage
checks outside of the fan. It will also allow you to make any fan rotation changes, if necessary. Additional motor
conduit boxes can be purchased from your local electrical supply house, motor distributor or repair shop.

NOTICE

5. Wiring Connections:

All wiring connections should be made for the proper voltage and phase as shown on the

motor nameplate. Connections should follow the motor manufacturers recommendations as shown on the wiring
schematic. This wiring diagram will be located on the outside of the motor, inside of the motor conduit box or on
the motor nameplate.

Reversing some wires might be necessary to get the correct fan rotation.

6. Motors with Thermal Overload Protection:

If a motor is equipped with thermal overloads, the thermal overload

must be wired per the wiring schematic to be operable.

There are 3 types of thermal overloads:

a. Automatic:

These will automatically shut the motor down if the internal temperature exceeds the

design limits.

Summary of Contents for DDF

Page 1: ...location FAN SERIAL NUMBER ________________________ MFG DATE ____________________ NOTE The serial number above is a required reference for any assistance It is stamped on the fan nameplate FAN SPECIFICATIONS Model ________ Wheel Size and Type ___________________ FAN PERFORMANCE DATA If entered on order CFM ________ SP ________ Inches of Water Gauge Motor BHP ________ Density ________ Altitude ____...

Page 2: ...tices Verify that all lifting equipment is in good operating condition and has the proper lifting capacity The fan should be lifted using well padded chains cables or lifting straps with spreader bars Some fan models have lifting eye locations provided in the fan base NEVER lift the fan by the motor shaft motor eye bolt or any other part of the fan assembly that could cause distortion of the fan a...

Page 3: ... or disconnected The propeller should be carefully secured to prevent any rotational turning BEFORE working on any parts of the fan motor assembly that could move 7 Access or Inspection Doors II INSTALLATION A Vibration Before any mounting method is selected the user should be aware of the effects vibration will have on the fan motor and other parts Improper fan installation can cause excessive vi...

Page 4: ...tch the flanges on the DDF fan To minimize any leakage it is recommended that some type of caulking be used between the fan flange and the machine C Safety Guards Cincinnati Fan offers guards as optional to keep your fan in compliance with OSHA safety regulations These include inlet or discharge guards It is the responsibility of the user to make sure this fan meets all local state and OSHA safety...

Page 5: ...ase fittings should be lubricated in accordance with the motor manufacturers recommenda tions Lubrication frequency depends on the motor horsepower speed and service BE SURE you use compatible grease and DO NOT over grease 4 Location On Model DDF fans the motor is in the airstream The standard motor is a Totally Enclosed type motor which is suitable in a clean dry airstream below 104 F 40 C If the...

Page 6: ...te attached to the motor The Class Group and T Code the motor is designed for must also be listed 8 Normal Motor Operating Temperatures Using your hand to test the normal running temperature of a motor can be a very painful experience The normal operating temperature of a fully loaded open type electric motor operating in a 70 F 21 C ambient temperature is 174 F 79 C C Maximum Fan Speed and Motor ...

Page 7: ...secured 9 Any dampers or shutters should be fully opened and closed to make sure there is no binding or interference 10 If your fan is mounted on an elevated support structure make sure the structure is welded at all the joint connections and the structure is properly braced to prevent any side sway 11 Make sure the propeller is stationary prior to startup Starting a fan with a prop that is rotati...

Page 8: ...welder directly to the propeller Otherwise the welding current will likely pass through the motor and damage the motor bearings 2 Grinding off material for cast aluminum propellers If you are grinding on the prop to remove material be very careful not to grind too much in one area That could affect the structural integrity of the prop D Vibration As mentioned previously in this manual excessive vi...

Page 9: ...w or pressure measuring equipment hoods controls special coat ings silencers expansion joints flexible connectors and filters VI ORDERING REPLACEMENT PARTS Under normal conditions you should not need any spare or replacement parts for at least 24 months after shipment from Cincinnati Fan That does not include any wear due to abrasion corrosion excessive temperatures abuse mis use accident or any s...

Page 10: ...lowed Failure to follow proper procedures can cause property damage severe bodily injury and death DANGER VII TROUBLESHOOTING Potential problems and causes listed below are in no order of importance or priority The causes are only a list of the most common items to check to correct a problem If you find the cause of a problem DO NOT assume it is the ONLY cause of that problem Different problems ca...

Page 11: ... For specific storage instructions for the actual motor and any accessory parts that were supplied refer to the manufacturer s instructions VIII LONG TERM STORAGE INSTRUCTIONS Storage exceeding 30 days after receipt of equipment NOTE Failure to adhere to these instructions voids all warranties in their entirety 1 Storage site selection a Level well drained firm surface in clean dry and warm locati...

Page 12: ...to the replacement free of charge of parts returned at Purchaser s expense F O B Seller s plant and found to be defective by the Seller IN NO EVENT WILL SELLER BE LIABLE FOR SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES WHETHER IN CONTACT TORT NEGLIGENCE STRICT LIABILITY OR OTHERWISE INCLUDING WITHOUT LIMITATION DAMAGES FOR INJURY TO PERSONS OR PROPERTY LOST PROFITS OR REVENUE LOST SALES OR...

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