Cincinnati Fan CPAF Installation, Safety, Operation & Maintenance Manual Amd Parts List Download Page 5

OMM-11-0211-page 5

D. Set Screw and Taper-lock Bushing Torque Values:

All blower wheel set screws are tightened to the proper torque prior to shipment. Some wheels may have taper-lock hubs

and split, taper-lock bushings to secure the wheel to the blower shaft.

NOTE:

Check all set screw or taper-lock bushing torques. Forces encountered during shipment, handling, rigging and tem-

perature can affect factory settings. For correct torque values, see 

Tables 2

and 

3

below.

Set screws should NEVER be used more than once. If the set screws are loosened, they MUST be replaced.

Use only knurled, cup-point, set screws with a nylon locking patch.

CAUTION

E. Blower Bearings:

The blower bearings have set screws to lock the bearings onto the blower shaft. The set screws should be tightened to the

torque levels as shown in 

Table 2

above. Blower bearings should be lubricated in accordance with the bearing manufactur-

er’s recommendation and with the same type of grease. 

See chart under B-2 on page 11. Bearings are pre-lubricated at

the factory. 

The blower shaft/bearing access hole covers and belt guard should only be opened or removed for inspection

before startup or inspection or maintenance 

AFTER

the power to the motor has been turned off and locked out. 

The

shaft/bearing access covers and belt guard MUST be replaced before power to the motor is turned back on.

F. V-Belt Drives:

If Cincinnati Fan supplied the belts and sheaves (drives package), they were carefully selected for the specific operating

conditions supplied to us by the customer.

If the user is supplying the sheaves and/or belts, it is their responsibility to make the correct component selections for the

specific operating conditions. Their selection must also 

NOT ALLOW

the blower to exceed its 

maximum safe speed or

hub load.

If you do not know the maximum safe speed or hub load for this blower, 

DO NOT

make any drive selection

without first consulting Cincinnati Fan or our sales office for your area. 

“Timing” belts should never be used on blow-

ers.

If you are replacing belts and/or sheaves, checking belt tension or proper alignment, 

see below and page 6

. Sheave

set screws or taper-lock bushing bolts should be tightened to the torque values as indicated in 

Tables 1

and/or 

2

above.

G. V-Belt Drive Installation:

Power to the motor must be turned off and locked out, BEFORE inspecting, installing or servicing any compo-

nents of the drives. READ THE BELOW AND FOLLOW ALL THE STEPS ON PAGE 6.

If you are installing any new belts, inspect and replace any worn or damaged sheaves, bearings or shafts while the power is

turned off and locked out.

This will eliminate additional down time later to replace any other parts that were worn or defec-

tive.

SET SCREW TORQUE VALUES

TORQUE VALUES FOR

TAPER-LOCK BUSHINGS

Diameter & Number

of Treads/Inch

Hex Wrence Size

(Across Flats)

Required Torque

(Inch Pounds)

1/4-20

5/16-18

3/8-16

7/16-14

1/2-13
5/8-11

1/8”

5/32”
3/16”
7/32”

1/4”

5/16”

65

165
228
348
504

1104

Taper-lock

Bushing Size

Required Torque

(Inch Pounds)

H

B
P
Q
R

95

192
192
350
350

Table 3

Table 2

Changing any of the v-belt drive component selections, supplied with the blower, could result in unsafe

operating conditions which could cause equipment failure, personal injury and death.

DANGER

If you are installing a complete set of new drives, the most

critical steps of the installation are alignment of the sheaves
and belt tension. 

Misaligned sheaves and/or improper

belt tension will cause excessive fan vibration and
result in premature belt and /or bearing failure.

The blower and motor shafts must be parallel and the

sheaves must be in line with each other. See 

Fig. 2 

on the

right:

For complete drive installation
instructions, please see these
websites:

www.emerson-ept.com/catalogs/instshts/browning/form5453.pdf

OR

www.maskapulleys.com/images/produit/Product%20Training_jan09.1.pdf

Fig. 2

Shafts not parallel

Sheaves not aligned

Proper alignment

Summary of Contents for CPAF

Page 1: ...number above is a required reference for any assistance It is stamped on the blower nameplate BLOWER SPECIFICATIONS Model ________ Arrangement ________ Rotation ________ Wheel Size and Type ___________________ BLOWER PERFORMANCE DATA If entered on order CFM ________ SP ________ Inches of Water Gauge Motor BHP ________ Density ________ Altitude ________ Ft above S L Airstream Temperature ________ F...

Page 2: ...ons All installers operators and maintenance personnel should read AMCA Publication 410 96 Recommended Safety Practices for Users and Installers of Industrial and Commercial Fans This manual is included with the blower Additional copies can be requested by writing us at Cincinnati Fan 7697 Snider Rd Mason OH 45040 9135 2 Sound Some blowers can generate sound that could be hazardous to personnel It...

Page 3: ...ocked out in accordance with OSHA regu lations Power to the blower should NOT be turned back on until the required guards have been repaired or replaced This blower can become dangerous due to a potential windmill effect even though all electrical power has been turned off or disconnected The blower wheel should be carefully secured to prevent any rotational turning BEFORE working on any parts of ...

Page 4: ...tion of the inlet bell during operation Fig 1 Table 1 Fan Size 120 130 150 160 180 A Dimension 1 8 1 8 5 16 5 16 5 16 Fan Size 200 220 240 270 300 A Dimension 5 16 5 16 3 8 7 16 1 2 C Safety Guards Cincinnati Fan offers guards as optional to keep your blower in compliance with OSHA safety regulations These include shaft bearing guards and belt guards Arrangement 9 blowers come with belt guards as ...

Page 5: ...ower DO NOT make any drive selection without first consulting Cincinnati Fan or our sales office for your area Timing belts should never be used on blow ers If you are replacing belts and or sheaves checking belt tension or proper alignment see below and page 6 Sheave set screws or taper lock bushing bolts should be tightened to the torque values as indicated in Tables 1 and or 2 above G V Belt Dr...

Page 6: ...the motor adjustment base until the belts become snug Repeat Steps 6 and 8 above 11 Tighten the 4 bolts in the side of the adjustment base to secure it CAUTION BEFORE ATTEMPTING STEPS 12 AND 15 MAKE SURE THE AREA AROUND THE BLOWER IS SAFE AND SECURED SO NO ONE CAN GET NEAR THE BLOWER AND POSSIBLY GET INJURED WHEN IT IS STARTED 12 Unlock power to the motor and run the blower for 15 20 minutes to al...

Page 7: ...motor and eliminated the over heating problem you will need to reset it by pushing the button Lock out the power BEFORE inspecting the motor c Thermostats This type of thermal is a temperature sensing device ONLY If the motor overheats the thermo stats will open or close depending on the type and send a signal to the electrical box THEY WILL NOT TURN THE MOTOR OFF These are pilot circuit devices t...

Page 8: ... the motor manufacturer s instructions 13 Make sure the blower wheel is stationary prior to startup Starting a blower with a wheel that is rotating back wards can cause wheel damage 14 Apply power to the blower motor momentarily i e bump start to check for proper blower wheel rotation If the blower is rotating in the wrong direction reconnect the motor leads per the motor manufacturer s wiring sch...

Page 9: ...lower for 24 hours turn off and lock out power to the motor remove belt guard and repeat steps 19 through 23 above 26 Repeat step 25 after 100 hours and periodically after that but never more than a one year period B Vibration The blower was balanced at the factory to comply with ANSI AMCA Standard 204 05 Category BV 3 However rough handling in shipment and or erection weak and or non rigid founda...

Page 10: ...ICE FOR YOUR TERRITORY TO DETERMINE IF THE UNIT WILL OPERATE SAFELY AT THE NEW CONDITIONS WARNING V ROUTINE INSPECTION MAINTENANCE Periodic inspection of all the blower parts is the key to good maintenance and trouble free operation The frequency of inspections must be determined by the user and is dependent upon the severity of the application BUT it should NEVER exceed a 12 month period The user...

Page 11: ...el Balance All blower wheels are balanced at the factory It is not uncommon that additional trim balancing is required after the blower is assembled Trim balancing of the blower assembly in the field is typically always necessary for all replace ment wheels After any wheel is installed the final balance of the entire blower assembly should be checked Refer to Section B on page 9 and Fig 9 on page ...

Page 12: ... MOTOR AND LET THE WHEEL COME TO A COMPLETE STOP 2 Remove the inlet bell 3 If necessary disconnect the optional blower housing 4 Measure the location of the blower wheel on the shaft Record the dimension 5 Remove the locking hardware in the wheel hub 6 Carefully remove the wheel 7 Remove the belt guard and open the shaft bearing access hole covers in the side of the base 8 Loosen but don t remove ...

Page 13: ... set screws nuts and bolts to make sure they are tight 43 Install belt guard and close the shaft bearing access hole covers Install any other guards 44 Unlock power to the motor turn it on 45 Repeat Steps 1 7 42 43 and 44 in that order after 8 hours and again after 1 week F Safety Equipment Accessories It is the user s responsibility to make sure that all safety guards required by company local st...

Page 14: ...he cause of a problem DO NOT assume it is the ONLY cause of that problem Different problems can have the same causes Troubleshooting should only be performed by trained personnel Any potential electrical problems should only be checked by a licensed electrician All safety rules regulations and procedures MUST be followed Failure to follow proper procedures can cause property damage severe bodily i...

Page 15: ... maintenance log by date and action taken must be developed and main tained for each blower See example below Each item must be checked monthly EXAMPLE Storage Maintenance Schedule Log 6 General Motor Procedure If the motor is not put into service immediately the motor must be stored in a clean dry warm location Minimum temperature of 50 F 10 C Several precautionary steps must be performed to avoi...

Page 16: ...OLD Removal of the Sellers nameplate or any generic fan nameplate containing the fan serial number voids all warranties either writ ten or implied Failure to complete and document all the pre startup and post startup checks and perform the suggested routine maintenance checks voids all warranties either written or implied LIMITATION OF LIABILITY Notice of any claim including a claim for defect in ...

Page 17: ...1 For the parts drawing of all the standard components and specifications for the specific blower or fan that you have please contact our local Cincinnati Fan sales office for your area You will need to give them the serial number shown on the blower or fan nameplate so they can supply you the correct information Click on Contact a Sales Rep on our website for the name and contact information for ...

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