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CIGWELD Transmig 210, Operating Manual

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CIGWELD Transmig 210 Operating Manual Download Page 1

MIGTRN0001

Issue 2

14/09/98

Operating Manual

T

RANSMIG 

210 Compact Power Source

704832

Remote Power Source

704808

T

RANSMIG 

250 Compact Power Source

704833

Remote Power Source

704809

2R T

RANSMIG

 210/250 Wirefeeder

704975

T

RANSMIG 

310 Compact Power Source

704836

T

RANSMIG 

330 Remote Power Source

705085

2R T

RANSMIG

 330 Wirefeeder

704841

Summary of Contents for Transmig 210

Page 1: ...ower Source 704832 Remote Power Source 704808 TRANSMIG 250 Compact Power Source 704833 Remote Power Source 704809 2R TRANSMIG 210 250 Wirefeeder 704975 TRANSMIG 310 Compact Power Source 704836 TRANSMI...

Page 2: ...and Features 16 6 1 Indicator Light 16 6 2 Standby Coarse Voltage Control Switch and Fine Voltage Control Switch 16 6 3 Digital Ammeter and Voltmeter Standard for Transmig 330 Only 17 6 4 Torch Polar...

Page 3: ...feeder 23 8 2 Position of MIG Torch 23 8 3 Distance from the MIG Torch Nozzle to the Work Piece 23 8 4 Travel Speed 23 8 5 Stitch Welding Operation 23 8 6 Spot Welding Operation 24 9 ROUTINE MAINTENAN...

Page 4: ...actory fitted Mains supply leads fitted to the Transmig Power Sources 13 Table 2 Mains supply lead sizes for alternative Mains supply voltages 13 Table 3 MIG torch gas diffusers 19 Table 4 MIG torch c...

Page 5: ...Figure 3 Voltage settings for Transmig 310 330 13 Figure 4 Compact Transmig Setup 14 Figure 5 Remote Transmig Setup 15 Figure 6 Compact Transmig controls 16 Figure 7 Remote Transmig controls 16 Figur...

Page 6: ...e instructions thoroughly before using your Transmig 1 1 Duty Cycle The rated duty cycle of a welding Power Source is the operating time it may be used at its rated output current with out exceeding t...

Page 7: ...eriod 5 minutes or 10 minutes 5 minutes or 10 minutes Number of Output Voltage Values 16 16 Wire Size Range 0 6 0 9 Hard 0 9 1 2 Soft 0 6 0 9 Hard 0 9 1 2 Soft Operating Temperature Range 0 C to 40 C...

Page 8: ...tes 5 minutes or 10 minutes Number of Output Voltage Values 24 24 Wire Size Range 0 6 1 2 Hard 0 9 1 2 Soft 0 6 1 2 Hard 0 9 1 2 Soft Operating Temperature Range 0 C to 40 C 0 C to 40 C Primary input...

Page 9: ...Flux Cored 0 8 0 9 1 2 Operating Temperature Range 0 C to 40 C Wire Spool Size 15Kg Maximum Spot Time Range 0 to 2 5 Seconds Stitch ON Time 0 to 2 5 Seconds Stitch OFF Time 0 to 2 5 Seconds Burnback...

Page 10: ...nterconnection Extension 4 4 704465 8 M Interconnection Extension 4 717162 TWECO No 2 torch 3 6M adaptor 704915 required 4 4 4 4 4 4 717201 TWECO No 4 torch 3 6M adaptor 704915 required 4 4 4 4 4 4 70...

Page 11: ...ording to the following guidelines a In areas free from moisture and dust b Ambient temperature 0 C to 40 C c In areas free from oil steam and corrosive gases d In areas not subjected to abnormal vibr...

Page 12: ...ly Voltage Requirements The Power Sources are suitable for the following Mains supply voltages Mains Supply Voltage Setting Mains Supply Lead Size Mains Outlet Size Fuse Size Machines Duty Cycle Expor...

Page 13: ...are supplied as standard with the plant These can accommodate 0 6 0 8 0 9 and 1 2 diameter hard wires Select the roller required with the chosen wire size marking facing outwards i Fit the electrode w...

Page 14: ...eeder unit to the Flowmeter outlet d Two dual groove feed rollers are supplied as standard with the plant These can accommodate 0 6 0 8 0 9 1 0 and 1 2 diameter hard wires Select the roller required w...

Page 15: ...Light The indicator light is provided to indicate when the Transmig is connected to the Mains supply voltage WARNING 3 When the light is lit the machine is connected to the Mains supply voltage and th...

Page 16: ...ss electrode wire If in doubt consult the manufacturer of the electrode wire for the correct polarity 6 5 Positive and Negative Welding Terminals Welding current flows from the Power Source via heavy...

Page 17: ...OT TIME knob controls the welding or ON time whilst stitch welding 6 11 Dwell Timer Compact Models 2R Wirefeeder Only The DWELL TIME knob controls the interval or OFF time whilst stitch welding 6 12 M...

Page 18: ...e brake Correct adjustment will result in the reel circumference continuing no further than 20mm after release of the Torch trigger switch The electrode wire should be slack without becoming dislodged...

Page 19: ...7 EL22A50 12 7 EL22CT50 12 7 EL22A50F 12 7 EL22CT50F 12 7 EL22I50P 12 7 EL22CT50P 15 9 EL22A62 15 9 EL22CT62 15 9 EL22A62F 15 9 EL22CT62F 15 9 EL22I62P 15 9 EL22CT62P 19 1 EL22A75 19 1 EL22CT75 19 1 E...

Page 20: ...le 3 1 4 WM6345 Conductor tube 1 5 OTW45B O Ring Gun Handle 1 6 OTW90721H Handle kit includes items 7 22 23 1 7 Insert screw refer to item 6 2 8 n a Handle cap 1 9 n a Support 1 10 ELC94 Trigger Lever...

Page 21: ...w end extends through the end to the conductor tube the Allen screw in the connector plug must be securely tightened onto the conduit liner to prevent its backward movement IMPORTANT 1 When the condui...

Page 22: ...conditions normally produces a poor weld due to lack of fusion If however the welding voltage is too high large drops will form on the end of the wire causing spatter The correct setting of voltage an...

Page 23: ...Power Source Wirefeeder once a week For operating environments with low levels of air born metallic dust particles clean out the Power Source Wirefeeder once every six months WARNING 7 Disconnect the...

Page 24: ...to the Transmig ON v Ensure the DIGITAL METER is selected to read current vi Short circuit the TORCH TRIGGER terminals to energise output welding terminals CAUTION 10 Do not allow the Transmig to rem...

Page 25: ...the work piece surface Porosity can be reduced by checking the following points 1 Gas cylinder contents and flow meter Ensure that the gas cylinder is not empty and the flow meter is correctly adjuste...

Page 26: ...electrode wire passing through the feed roller when excessive pressure is applied to the pressure roller adjuster Swarf can also be produced by the wire passing through an incorrect feed roller groov...

Page 27: ...Arc voltage by increasing the Voltage Control switches position 4 Excessive spatter A Arc voltage too high A Lower voltage by reducing the Voltage Control switches positions or turn the Wirespeed con...

Page 28: ...AUSE REMEDY 1 Indicator light is ON but welding arc can not be established Coarse Voltage Control switch is in the STANDBY position Switch the Coarse Voltage Control switch to a welding setting 2 Main...

Page 29: ...e an Accredited CIGWELD Service Agent repair torch replace PCB 8 Jerky wire feed A Worn or dirty contact tip A Replace B Worn feed roll B Replace C Excessive back tension from wire reel hub C Reduce b...

Page 30: ...Wire Reel Hub 702337 702337 702337 702337 Indicator Light 7977680 7977680 7977681 7977681 Welding Current Terminals 7977159 7977159 704460 704460 Work Lead Plug 705152 705152 704461 704461 Wire Drive...

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