CIECO PCI-100LS Programming And Installation Manual Download

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TABLE OF CONTENTS

PROGRAMMABLE LIMIT SWITCH COMPONENTS

KEYPAD

MENUS and FUNCTIONS

INSTALLATION STEPS

CHAIN BRAKE DELAY
HIGH and LOW SPEED LIMITS

SPEED COMPENSATION

TROUBLE-SHOOTING

RESOLVER MOUNTING

PANEL CUTOUT

(for loose package only)

POWER SUPPLY AND SOLENOID CONNECTIONS

RESET WIRING

RESOLVER WIRING

RELAY WIRING

QUICK PROGRAMMING REFERENCE

WARRANTY

Summary of Contents for PCI-100LS

Page 1: ...PCI 100LS Programmable Limit Switch Programming and Installation Manual V2 6 PH 412 262 5581 WEB CIECOCONTROLS COM FX 412 264 9272...

Page 2: ...ALLATION STEPS 7 CHAIN BRAKE DELAY HIGH and LOW SPEED LIMITS 8 SPEED COMPENSATION 9 TROUBLE SHOOTING 11 RESOLVER MOUNTING 12 PANEL CUTOUT for loose package only 13 POWER SUPPLY AND SOLENOID CONNECTION...

Page 3: ...ble Limit Switch receives position and motion feedback from the resolver The resolver is attatched to the main shaft of the press The PLS knows when the press is engaged how fast it is running the pos...

Page 4: ...unction then once in a function will move the cursor if applicable Selects functions within a Menu or increments numbers if applicable Selects functions within a Menu in the opposite direction of the...

Page 5: ...ess enter to save TSTOP A310 Top STOP sets the Angle that the Fault Batch output will open when a batch count is reached Press then use the arrow keys to adjust the setting in degrees Press enter to s...

Page 6: ...h the counter output will de energize and a Batch Count message will be displayed ZeroStrks ENT Zeros the Strokes count Press enter to zero the strokes count THITS T00000000 keeps count of the Total H...

Page 7: ...ogramming by entering the Supervisory Code 7 Zero the resolver at TDC 8 Program the motion delay and motion detect 9 Program the batch count as needed 10 Program the Programmable Limit Switch outputs...

Page 8: ...press speed must reach the low speed limit before the motion delay times out SPM Strokes Per Minute MDLY D999 HIGH and LOW SPEED LIMITS Monitors the press SPM during normal operation 1 Program the Lo...

Page 9: ...grees over top that the press stops eg 23 6 Divide the difference in stopping degrees 23 by the difference in speed 75spm and multiply by 100 This is your speed compensation offset angle per 100 spm R...

Page 10: ...y is set to short An attempt is made to run the machine with the brake solenoid input disconnected ANGLE FAULT The resolver cable becomes disconnected The line voltage momentarily drops below minimum...

Page 11: ...ed D6 Red Power on 10 10 1 2 3 4 5 6 7 8 9 Main Fuse CIECO Inc PWR D3 D4 D5 D1A D2A 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Flt relay E stop relay fuse 2 5amp 0 315A To Stop circuit Power Supply...

Page 12: ...n if individual shaft assemblies have the same amount of runout these assemblies will have different patterns which result in different magnitudes at various rotational positions This applies regardle...

Page 13: ...4 65 GREY AREA 4 1 4 x 3 5 8 CUTOUT C L Drill holes 9 64 4 places 1 13 16 1 13 16 2 1 8 2 1 8 1 65 1 65 2 325 2 325 PCI PANEL CUTOUT 12 12...

Page 14: ...ground input must be connected directly to earth ground or to the earth ground of the electrical panel Machine ground is not sufficient BRAKE SOLENOID INPUT is used by the PCI 100LS to sense when the...

Page 15: ...15VDC PCI MAIN TERMINAL Connections 1 and 3 of the PCI main terminal are to be connected in the field as needed All other main terminal connections are factory wired when ordered in a NEMA enclosure 1...

Page 16: ...away from any high power lines or motors Do not run the resolver cable in the same conduit with 110VAC or higher voltages Any cables or wires that switch noise producing loads such as solenoid coils...

Page 17: ...110VAC max PLS 2 4 8A 110VAC max WIRING Relay outputs 1 2 3 4 5 6 7 8 9 Main Fuse CIECO Inc PWR D3 D4 D5 D1A D2A 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Flt relay E stop relay fuse 2 5amp 0 315A...

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