Page 18
Maintenance
CHOKE LEVER
FREE PLAY: 2-3mm(1/8-3/16in)
•
Check for smooth choke lever operation and lubricate the cable if re-
quired.
•
Inspect the cable for cracks which could allow moisture to enter. Replace
the cable if necessary.
•
Measure the choke lever free play at the lever end. Choke lever free play
can be adjusted at the choke cable. Remove the dust cover from the ad-
juster. Adjust the free play by loosening the lock nut and turning the ad-
juster.
•
Tighten the lock nut. Reinstall the dust cover. Recheck the free play at the
lever.
AIR FILTER
•
Loosen the air cleaner retaining bolt. Remove the air filter.
•
Remove the air filter from the holder.
•
Thoroughly wash the air filter in clean non-flammable or high flash-point
cleaning solvent. Then wash the element again in a solution of hot water
and dishwashing liquid soap. Clean the inside of the air cleaner housing.
•
After cleaning, be sure there is no dirt or sand trapped between the inner
and outer layer of the cleaner. Wash again if necessary.
•
Allow the air cleaner to dry thoroughly. After drying, soak the air filter in
clean Foam Filter Oil or an equivalent.
•
Apply air filter oil to the entire surface of the air filter and rub it with both
hands to saturate the element with oil.
•
Gently squeeze out excess oil. It is important not to over oil or under oil
the element. Apply a thin coat of grease or an equivalent to the sealing
surface.
•
Assemble the air filter and the holder .Slip the air cleaner retaining bolt
through the assembly. Tighten the retaining bolt securely.
NOTICE : If the air filter assembly is not installed correctly ,dirt and dust may
enter the engine resulting in wear of the piston ring and cylinder.
CRANKCASE BREATHER
•
Remove the breather hose drain plug, then drain any fluids or dirt from
the hose into a proper container. Reinstall the drain plug.
Summary of Contents for AWD 450E
Page 2: ......
Page 34: ...Page 33 Maintenance ...
Page 35: ...Page 34 AWD Service Section AWD Service ...
Page 37: ...Page 36 AWD Detail Illustration ...
Page 42: ...Page 41 Cover and Chain Removal ...
Page 43: ...Page 42 Cover and Chain Removal ...
Page 53: ...Page 52 Front Wheel Service ...
Page 62: ...Page 61 Dropout Service ...
Page 71: ...Page 70 Fork Spline Bearing Service ...
Page 80: ...Page 79 Triple Clamp Service ...
Page 81: ...Page 80 Triple Clamp Service ...
Page 104: ...Page 103 Gear Box Service ...
Page 110: ...Page 109 Clutch Service Clutch Service ...
Page 117: ...Page 116 Warranty ...
Page 118: ......